light CHEVROLET ASTRO 1997 2.G Repair Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1997, Model line: ASTRO, Model: CHEVROLET ASTRO 1997 2.GPages: 404, PDF Size: 20.63 MB
Page 319 of 404
Downloaded from www.Manualslib.com manuals search engine FuseKircuit
Breaker
5 .........
6 .........
7 .........
8 .........
9 .........
10 ........
11 e. * e, e e.
12 ........
13 ........
14 ........
Usage
Not Used
Cruise Module, Cruise Control Switch
Power Outlets, DLC,
Subwoofer Amplifier
Starter Enable Relay
License Plate Lamp, Taillamps,
Parking Lamps, Ashtray Lamp, Panel
Lights, Trailer Taillamps, Front and
Rear Sidemarker Lamps, Door Switch
Illumination, Headlamp Switch
Illumination, Rear Seat Audio
Illumination
Air Bag System
Wiper Motor, Washer Pump,
Upfitter Relay Coil
L, MI,
M2 Blower Motor, Rear A/C
Relay Coil, Front Cont. Temp. Door
Motor, Hi Blower Relay, Defogger
Timer Coil
Cigarette Lighter, Door Lock Switches
Cluster HVAC Controls, Chime Module,
Radio Illumination, Rear Heat Switch
Illumination, Rear Wipermasher Switch
Illumination, Rear Liftgate Switch
Illumination, Remote Cassette Illumination,
OH Console
Fuse/Circuit
Breaker
15 ........
16 ........
17 ........
18 ........
19 ........
20 ........
21 ........
22 ........
23 ........
24 ........
A.........
B .........
Usage
DRL Diode
Front Turn Signals, Rear Turn Signals,
Trailer Turn Signals, Back-up Lamps,
BTSI Solenoid
Radio: ATC (Standby),
2000 Series
(Main Feed), Rear Seat Audio Controls
VCM-Ign
3, VCM- Brake, 4WAL,
Cruise Stepper Motol
Radio: ATC (Main Feed),
2000 Series (Standby)
PRNDLI Odometer, TCC Enable and
PWM Solenoids, Shift A and Shift B
Solenoids, 3-2 Downshift Solenoids
Not Used
Not Used
Rear Wiper, Rear Washer Pump
Not Used
(Circuit Breaker) Power Door Lock
Relay, 6-way Power Seat, Remote
Control Door Lock Receiver, Dutch
Door Module, Dutch Door Release
(Circuit Breaker) Power Windows
6-63
Page 321 of 404
Downloaded from www.Manualslib.com manuals search engine FuseKircuit Breaker
UPFIT-BATT .......
UPFIT-IGN ........
Spare .............
Fuse Puller*
Spare
.............
Spare .............
ECM-B ............
HORN ............
A/C COMP .........
RR DEFOG ........
ENG-I ............
Usage
Upfitter Battery Power Stud,
Trailer Wiring Harness
Upfitter Ignition Relay
Not used
Not used
Not used
Fuel Pump Relay, VCM,
Oil Pressure Switch/Sender
Horn Relay
A/C Enable Relay
Heater-A/C Control Selector
Switch
Oxygen Sensors
1-4,
Camshaft Position Sensor,
Mass Air Flow Sensor,
Evaporative Emission
Canister Purge Solenoid
Valve, Linear EGR Valve
Solenoid,
VCM
FuseKircuit Breaker
IGN-E ............
ECM-I ......... ~.
LIGHTING ........
BATT .............
IGNA .............
IGN B .............
ABS ..............
A/C ...............
RR HTR/AC ........
Spare .............
Usage
A/C Enable Relay
Fuel Injectors 1-6,
Crankshaft Position Sensor,
VCM, Distributor Ignition
Control Module
Park Lamps Fuse, DRL Fuse,
Headlamp and Panel
Dimmer Switch
I/P Fuse Block Fuses, Power
Seat CB, Stop/Hazard Fuse,
Auxiliary Power Fuse,
Cigarette Lighter Fuse,
Radio, Battery Fuse
Starter Relay, Ignition Switch
Ignition Switch Brake Pressure Module Valve
Blower Motor Resistor,
Blower Relay Auxiliary Heater
A/C Relay
Not used
*A fuse puller is included in the underhood electrical
center.
You will also find spare fuses.
6-65
Page 368 of 404
Downloaded from www.Manualslib.com manuals search engine At Least %ice a Year Automatic Transmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. If your vehicle has a built-in child
restraint, also periodically make sure the harness straps,
latch plates, buckle, clip, retractors and anchorages are
working properly. Look for
any other loose or damaged
safety belt and built-in child restraint system parts. If
you see anything that might keep a safety belt or built-in
child restraint system from doing its job, have it
repaired. Have any
torn or frayed safety belts or harness
straps replaced.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn
or damaged or that streak or
miss areas of the windshield. Also see “Wiper Blades,
Cleaning” in the Index. Check
the transmission fluid
level; add if needed. See
“Automatic Transmission’’ in the Index.
A fluid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in
Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel
door and rear compartment hinges, latches and locks
including interior glove box and console doors, and any
moving seat hardware. Lubricate the hood safety lever
pivot and prop rod pivot.
Part D tells you what to use.
More frequent lubrication may be required when
exposed to
a corrosive environment.
7-44
Page 382 of 404
Downloaded from www.Manualslib.com manuals search engine ROADSIDE Courtesy" Care PROVIDES:
a
a
a
0
a
a
Roadside Basic Care services (as outlined above)
Plus:
FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
FREE LocksmithKey Service (when keys are lost
on the road or locked inside)
FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
FREE Fuel Delivery ($5 of fuel delivered on
the road) Chevrolet/Geo offers Courtesy Transportation
for
customers needing warranty service. Courtesy
Transportation will be offered in conjunction with
the coverage provided by the Bumper to Bumper
New Vehicle Limited Warranty
to eligible purchasers
of 1997 Chevrolet/Geo passenger car and light duty
trucks. (Please see your selling dealer for details.)
Note:
Courtesy Cure is available to Retail and Retail Lease
Customers operating
1997 and newer Chevrolet/Geo
vehicles for a period of
3 years/36,000 miles (60 000 km),
whichever occurs first. All Courtesy Care services must
be pre-arranged
by Chevrolet Roadside or dealer
Service Management.
Basic Care and Courtesy Care are not part of or
included
in the coverage provided by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time.
Page 384 of 404
Downloaded from www.Manualslib.com manuals search engine Courtesy Transportation
Chevrolet/Geo offers Courtesy Transportation for
customers needing warranty service. Courtesy
Transportation will be offered
in conjunction with the
coverage provided by the Bumper to Bumper New
Vehicle Limited Warranty
to retail purchasers of
1997 Chevrolet/Geo passenger cars and light duty
trucks (please see your selling dealer for details).
Courtesy Transportation includes:
One way shuttle ride for any warranty repair
Up to $30 maximum daily vehicle rental allowance
0 Up to $30 maximum daily cab, bus or other
completed during the
same day.
for any overnight warranty repair up to five days,
OR
transportation allowance in lieu of rental for any
overnight warranty repair up
to five days, OR
Up to $10 daily fuel allowance for rides provided by
another person (i.e., friend, neighbor, etc.) in lieu
of
rental for any overnight warranty repair up to five days.
Note: All Courtesy Transportation arrangements will
be administered by your Chevrolet/Geo dealer
service management, Claim amounts should reflect
all actual costs.
0 Chevrolet/Geo Courtesy Transportation is not part
of the Bumper to Bumper New Vehicle Limited
Warranty. Chevrolet/Geo reserves
the right to make
any changes or discontinue Courtesy Transportation
at any time without notification.
Chevrolet/Geo dealer.
0 For additional program details, contact your
Some state insurance regulations make
it impractical to
rent vehicles to people under
21 years of age. If you are
under
2 1 and have difficulty renting a vehicle, Chevrolet
will reimburse up to $30/day for documented
transportation
you receive.
For warranty repairs during the Complete Vehicle
Coverage period in the New Vehicle Limited Warranty,
interim transportation may be available under the
Courtesy Transportation Program. Please consult your
dealer for details. The Roadside Assistance program is
available only in
the United States and Canada.
In Canada, please consult your GM dealer for
information
on Courtesy Transportation.
8-8
Page 389 of 404
Downloaded from www.Manualslib.com manuals search engine ORDER TOLL FREE Orders will be mailed within 10 days of receipt. Please allow ade uate time for postal
(NOTE: For Credit Card Holders Only) service. If further information is needed, write to the address s s, own below or call
(Monday-Friday 8:OO AM - 6:OO PM EST) information within 30 days of delivery. On returns, a re-stocking fee may be applied 1 -800-782-4356 1-800-782-4356. Material cannot be returned for credit without packing slip with return
FAX Orders Only 1-31 3-865-5927 against the original order.
PUBLICATION FORM
ITEM DESCRIPTION VEHICLE MODEL QTY‘ EACH* PRICE
TOTAL
NUMBER NAME YEAR PRtCE
Service Manual
1997 $90.00
Car
& Light Truck
Transmission Unit Repair 1997 $40.00
Owner’s Manual
In Portfolio 1997 $1 5.00
Owner’s Manual Without Portfolio 1997 $1
0.00
1
9
9
7
G
NOTE: Dealers and Companies please provide dealer or company name, and also the
name of the person to whose attention the shipment should be sent. s Mail completed order form to:
HELM, INCORPORATED P.O. Box 071 30 Detroit, MI 48207
H
For purchases outside U.S.A. please write to the above address for quotation.
P
(CUSTOMER’S NAME) (ATTENTION)
T
(STREET ADDRESS-NO P.O. BOX NUMBERS)
(STATE)
I (ZIP CODE)
DAYTIME TELEPHONE NO.
1
AREA CODE
GIVI-CHE-ORD~~ *(Prices are subject to change without notice and without incurring
obligation. Allow ample time for delivery.)
-
P
A
Y
M
E
N
T
-
Check or Money
Order payable to Helm, Inc. (USA funds
only
- do not send cash.)
0 Mastercard
c] VISA -
U.S. Order Processing $5.00
Canadian Postage (See Note Below)
I GRANDTOTAL I
U Discover 3
Account Number: UIn lrm UIII UIn
Expiration m ml Check here if your billing address
Date mo/yr: is different from your shipping
address shown.
CUSTOMER SIGNATURE
Note to Canadian Customers: All listed prices are quoted in US. funds. Canadian residents
are to make checks payable in US. funds. To cover Canadian postage, add $11 50 plus the US. order processing.
Page 391 of 404
Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Accessory Power Outlet ......................... 2-52
Add-on Equipment
............................. 4-30
AirBag
....................................... 1-27
Adding Equipment
............................ 1-33
How Does
it Restrain .......................... 1-3 1
How it Works ................................ 1-29
Location
.................................... 1-29
Readiness Light
......................... 1.28. 2.61
Servicing
................................... 1-32
What Makes
it Intlate .......................... 1-30
What Will
You See After it Inflates ............... 1-3 I
When Should it Inflate ......................... 1-30
AirCleanerFilter
............................... 6-19
Air Conditioning Refrigerants
..................... 6-67
Alignment and Balance. Tire
...................... 6-48
All-Wheel Drive
.......................... 2.22. 6.23
Aluminum Wheels. Cleaning
...................... 6-57
Antenna. Fixed
................................. 3-30
Antifreeze
..................................... 6-25
Anti-Lock
Brakes
...................................... 4-7
Brake System Warning Light
................ 2.64. 4.7
Anti.Theft. Radio
.............................. 3-26
Appearance Care
............................... 6-50
Appearance Care Materials
....................... 6-59
Arbitration Program
.............................. 8-9
Ashtrays
...................................... 2-50
Air
Conditioning
................................ 3-5 Audio Equipment. Adding
........................ 3-28
Audio Systems
.................................. 3-9
Automatic Transmission Check
........................... 7-44
Transmission Fluid
............................ 6-20
Transmission Operation
........................ 2-19
Front
....................................... 6-24
LockingRear
................................ 2-22
Rear
....................................... 6-25
Battery
...................................... 6-36
Jump Starting
................................. 5-3
Replacement. Remote Keyless Entry
............... 2-9
Wdrnings
.................................... 5-3
BBB Auto Line
................................. 8-9
Better Business Bureau Mediation
................... 8-9
Brake
Adjustment
.................................. 6-35
Fluid
....................................... 6-32
Master Cylinder
.............................. 6-32
Parking
..................................... 2-23
PedalTravel
................................. 6-35
Replacing System Parts
........................ 6-35
System Warning Light
......................... 2-63
Trailer ...................................... 4-35
Transmission Shift Interlock Check
............... 7-45
Wear
....................................... 6-34
Axle
9-1
Page 392 of 404
Downloaded from www.Manualslib.com manuals search engine Brakes. Anti-Lock ............................... 4-7
Braking
........................................ 4-6
Braking in Emergencies
........................... 4-9
Break.In. New Vehicle
.......................... 2- 15
BTSICheck
................................... 7-45
Bulb Replacement
.............................. 6-36
Built-in Child Restraint
.......................... 1-44
Canadian Roadside Assistance
.................... 8-7
Capacities and Specifications
...................... 6-67
Carbon Monoxide
..... 2.27.2.28.2.30.4.27.4.34. 4.35
Care
of Your Cassette Tape Player .................. 3-29
Cassette Deck Service
........................... 7-43
Cassette Tape Player
....................... 3- 11. 3. 13
Cassette Tape Player Care
........................ 3-29
Center Passenger Position
........................ 1-39
Certificatioflire Label
.......................... 4-28
Chains. Safety
................................. 4-34
Chains. Tire
................................... 6-50
Changing a Flat Tire ............................. 5-23
Charging System Light
.......................... 2-6 1
Check Gages Light
.............................. 2-68
Checking Your Restraint Systems
.................. 1-65
Chemical Paint Spotting
.......................... 6-58
Child Restraints
................. 1.41. 1.42. 1.43. 1-53
Cleaning
.................................... 6-54
Care
....................................... 6-54
Securing in a Rear Outside Seat Position
........... 1-55
Securing in the Center Seat Position .............. 1-57
Securing in the Right Front Seat Position .......... 1-59 Top
Strap
................................... 1-54
Where to Put
........................... 1-53. 1-54
Cigarette Lighter
............................... 2-50
Circuit Breakers and Fuses ....................... 6-61
Cleaner. Air Filter
.............................. 6-19
Cleaning Aluminum Wheels
............................ 6-57
Built-in Child Restraint
........................ 6-54
Exterior LampsLenses
........................ 6-55
Fabric
...................................... 6-52
Glass Surfaces
............................... 6-54
Inside
of Your Vehicle ......................... 6-51
Instrumentpanel
............................. 6-54
Leather
..................................... 6-53
Outside of Your Vehicle
........................ 6-55
Special Problems
............................. 6-52
Stains
...................................... 6-52
Tires
....................................... 6-57
Vinyl
....................................... 6-53
Wheels
..................................... 6-57
Windshield and Wiper Blades
................... 6-55
Clock, Setting the
................................ 3-9
Comfort Controls
................................ 3-2
Compact Disc Care
............................. 3-30
Compact Disc Player
....................... 3-19, 3-24
Compact Spare Tire
............................. 5-35
Control of a Vehicle .............................. 4-6
Convenience Net
............................... 2-49
Convex Outside Mirror
.......................... 2-42
Coolant
....................................... 6-25
Heater, Engine
............................... 2-18
Recovery Tank ............................... 5-16
9-2
Page 393 of 404
Downloaded from www.Manualslib.com manuals search engine Cooling System ................................ 5- I5
Courtesy Lamps ................................ 2-39
Courtesy Transportation
........................... 8-8
Cruise Control
................................. 2-34
Customer Assistance Information
................... 8- 1
Customer Satisfaction Procedure .................... 8-2
Customer Assistance for Text Telephone Users
......... 8-4
Damage. Finish
............................... 6-58
Damage. Sheet Metal
............................ 6-57
Daytime Running Lamps
......................... 2-38
Daytime Running Lamps Indicator Light
............ 2-68
Dead Battery
................................... 5-3
Defects. Reporting Safety
................... 8- IO. 8- 11
Defensive Driving ............................... 4-2
Defogger. Rear Window
.......................... 3-8
Defrosting
..................................... 3-6
Dimensions. Vehicle
............................ 6-68
Dome Lamps
.................................. 2-39
Door Locks
....................................... 2-6
Sliding ..................................... 2-10
Drive Position
................................. 2-21
Driver Position
................................. 1 - 18
Driving
City
........................................ 4-18
Defensive
.................................... 4-2
Drunken
..................................... 4-3
Freeway
.................................... 4-19
TnaBlizzard
................................. 4-26
In Foreign Countries ........................... 6-4
IntheRain
.................................. 4-16
Night
...................................... 4-14
OnCurves
................................... 4-9
On Grades While Towing
a Trailer ............... 4-37
On
Hill and Mountain Roads .................... 4-22
OnSnowandIce
............................. 4-24
Throughwater
............................... 4-18
WetRoads
.................................. 4-16
Winter
...................................... 4-24
With a Trailer ................................ 4-35
DrunkenDriving
................................ 4-3
Electrical Equipment. Adding
.......... 2- 18. 3-28. 6-60
Electrical System
............................... 6-60
Engine
........................................ 6-9
Coolant
..................................... 6-25
Coolant Heater
............................... 2-18
Coolant Level Check
.......................... 7-43
Cooling System Capacity
....................... 6-66
Cover
...................................... 6-15
Exhaust ..................................... 2-27
FuseBlock
.................................. 6-64
Identification
................................ 6-60
OilLevelCheck
.............................. 7-43
Overheating
................................. 5-13
Running While Parked
......................... 2-28
Specifications
................................ 6-66
Starting
..................................... 2-17
Temperature Gage
............................ 2-64
9-3
Page 395 of 404
Downloaded from www.Manualslib.com manuals search engine Hearing Impaired. Customer Assistance .............. 8-4
Heating
........................................ 3-6
High-Beam Headlamps
.......................... 2-32
Highway Hypnosis
.............................. 4-2 1
Hill and Mountain Roads ......................... 4-22
Hitches. Trailer
................................. 4-34
Hood Checking Things Under
......................... 6-7
Prop
....................................... 6-10
Release
...................................... 6-8
Horn
......................................... 2-31
Hydroplaning
.................................. 4-17
Ignition Positions
.............................. 2. I 5
Ignition Transmission Lock Check ................. 7-46
Inflation. Tire
.................................. 6-44
Inspections
.................................... 7-47
Brakesystem
................................ 7-48
Drive Axle
.................................. 7-48
Exhaust Systems
............................. 7-47
Radiator and Heater Hose
...................... 7-47
Steering
.................................... 7-47
Suspension
.................................. 7-47
Throttle Linkage
.............................. 7-47
InstrumentPanel
............................... 2-56
Brightness Control
............................ 2-39
Cleaning
.................................... 6-54
Cluster
..................................... 2-58
FuseBlock
.................................. 6-62
Interior Lamps
.................................. 2-39
Inside
Daymight Rearview Mirror
................. 2-41 Jack.
Tire
.................................... 5-24
Jump Starting ................................... 5-3
Keyless Entry System
........................... 2-7
Key Lock Cylinders Service
...................... 7-44
Keys
.......................................... 2-2
Labels CertificationlTire
............................. 4-28
Service Parts Identification
..................... 6-60
Tire-Loading information
...................... 4-28
Vehicle Identification Number
................... 6-60
Lamps
........................................ 2-37
Courtesy
.................................... 2-39
Dome
...................................... 2-39
Interior
..................................... 2-39
On Reminder
................................ 2-38
Latches, Seatback
................................ 1-5
Leaving Your Vehicle ............................. 2-7
Leaving Your Vehicle
with the Engine Running ....... 2-25
Lighter
....................................... 2-50
Lights
Air
Bag Readiness ....................... 1-28, 2-61
Anti-Lock Brake System Warning
............ 2-64, 4-7
Brake System Warning
......................... 2-63
Charging System
............................. 2-61
CheckGages
................................ 2-68
Safety Belt Reminder
..................... 1 - 13, 2-60
Service Engine Soon
.......................... 2-65
Daytime Running Lamps Indicator
............... 2-68
9-5