transmission oil CHEVROLET ASTRO 1997 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine A CAUTION:
Plugging the cord into an ungrounded outlet could cause an electrical shock.
Also, the wrong
kind of extension cord could overheat and cause
a fire. You could be seriously injured. Plug the
cord into a properly grounded three-prong 110-volt
AC outlet. If the cord won’t reach, use
a heavy-duty three-prong extension cord rated
for at least
15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before
to keep it away
from moving engine parts. If
you don’t, it could
be damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of
trying to list everything here, we ask that you contact
your
GM dealer in the area where you’ll be parking your
vehicle. The dealer can give you the best advice for that
particular area.
Automatic Transmission Operation
There are several different positions for your shift lever.
PARK
(P): This locks your rear wheels. It’s the best
position to use when you start your engine because your
vehicle can’t move easily.
I A CAUTION:
It is dangerous to get out of your vehicle if the
shift lever is not fully in
PARK (P) with the
parking brake firmly set. Your vehicle can roll.
CAUTION: (Continued)
2-19

Downloaded from www.Manualslib.com manuals search engine Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle has to have extra
wiring (included
in the optional trailering package).
The green arrows
on your instrument panel will flash
whenever
you signal a turn or lane change. Properly
hooked up, the trailer lamps will also flash, telling other
drivers you’re about
to turn, change lanes or stop.
When towing a trailer, the green arrows
on your
instrument panel will flash for turns even if the bulbs on
the trailer are burned
out. Thus, you may think drivers
behind you are seeing your signal when they are not. It’s
important to check occasionally to be sure the trailer
bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gear before you start
down a long or steep downgrade. If you don’t shift
down,
you might have to use your brakes so much that
they would get hot and no longer work well.
On a long uphill grade,
shift down and reduce your
speed to around
45 mph (70 km/h) to reduce the
possibility
of engine and transmission overheating.
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a
lower temperature than at normal altitudes. If
you turn
your engine
off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating.
To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in
PARK (P) for a few
minutes before turning
the engine off. If you do get the
overheat warning, see “Engine Overheating” in
the Index.
4-37

Downloaded from www.Manualslib.com manuals search engine Parking on Hills
You really should not park your vehicle, with a trailer
attached, on a hill.
If something goes wrong, your rig
could start to move. People can be injured, and both
your vehicle and the trailer can be damaged.
But if you ever have
to park your rig on a hill, here’s
how
to do it:
1. Apply your regular brakes, but don’t shift into
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
PARK (P) yet.
4. Reapply the regular brakes. Then apply your parking
5. Release the regular brakes.
brake,
and shift to
PARK (P).
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
0 Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each of these is covered in this
manual, and the Index will help you
find them quickly.
If you’re trailering, it’s a
good idea to review these
sections before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-38

Downloaded from www.Manualslib.com manuals search engine Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and
then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and
a part devoted to its appearance care.
6- 2
6-3
6-4
6-5
6-7
6-1 1
6- 15
6- 19
6-20
6-23
6-25
6-25
6-29
6-30
6-30
6-3
1
6-32
6-36
6-36
6-36 Service
Fuel Fuels
in Foreign Countries
Filling Your Tank
Checking Things Under the Hood
Engine Oil
Engine Cover
Air Cleaner
Automatic Transmission Fluid
All-Wheel Drive Rear Axle
Engine Coolant
Radiator Pressure Cap
Thermostat Power Steering Fluid
Windshield Washer Fluid
Brakes Battery
Bulb Replacement Halogen Bulbs 6-42
6-43
6-50
6-5
1
6-54
6-55
6-55
6-57
6-5
8
6-5 8
6-5
8
6-59
6-60
6-60
6-60
6-66
6-66
6-67
6-68 Windshield Wiper Blade Replacement
Tires Appearance Care
Cleaning
the Inside of Your Vehicle
Cleaning Glass Surfaces
Cleaning the Outside
of the Windshield,
Backglass and Wiper Blades
Cleaning the Outside
of Your Vehicle
Cleaning Tires Finish Damage Underbody Maintenance
Chemical Paint Spotting
Appearance Care Materials Chart
Vehicle Identification Number
(VIN)
Service Parts Identification Label
Electrical System Replacement Bulbs
Capacities and Specifications
Air Conditioning Refrigerants
Normal Maintenance Replacement Parts
6-1

Downloaded from www.Manualslib.com manuals search engine When you open the hood, this is what you will see:
A. Windshield Washer Fluid
Fill Location
B. Coolant Fill Location
C. Oil Dipstick Location D. Transmission Dipstick/Fill
Location
E. Air Cleaner
F.
Oil Fill Location
G. Brake Master
Cylinder Reservoir
H. Power Steering Fluid Reservoir
I. Battery
6-9

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when
the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25 000 km) if the vehicle is mainly driven under one or
more
of these conditions:
0 In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
0 When doing frequent trailer towing.
regularly reaches
90 OF (32 ” C) or
higher.
Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
30,000 miles
(50 000 km).
See “Scheduled Maintenance Services” in the Index.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your
GM dealership
Service Department.
If you do it yourself, be sure to follow all the instructions
here, or you could get
a false reading on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
~ transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which
is 180°F to 200°F
(82°C to 93°C).
6-20

Downloaded from www.Manualslib.com manuals search engine Crankcase Capacity
Quantity* with Filter ........... 4.5 quarts (4.3 L)
After refill, the level must be checked. Do not overfill.
Fuel Tank Capacity
Standard Tank ................. 25 gallons (90 L)
Transmission Capacity
Automatic Transmission
(Drain and Refill)
.......... 5.0 quarts (4.7 L)
Front Axle Capacity
Front Axle .............. ... 2.6 pint (1.2 L)
Rear Axle Capacity
Standard Rear Axle .............. 3.5 pint (1.7 L)
Locking Rear Axle ............... 3.5 pint (1.7 L)
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure
the proper refrigerant is used.
If you’re not sure,
ask your GM dealer.
Refrigerant should be added only by a qualified
A/C technician.
Air Conditioning Refrigerant Capacity
Type System Quantity*
R- 134a C-60** 2 Ibs. (0.91 kg)
R- 134a C-(j9*** 3 lbs. (1.36 kg)
*All quantities are approximate.
**Front A/C only.
***Front and Rear A/C.
I NOTICE:
I
R-134a refrigerant is not compatible with R-12
refrigerant in an air conditioning system. R-12 in
an R-134a system
will cause compressor failure,
refrigerant oil sludge or poor air conditioning
system performance.
6-67

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Short Trip/City Definition
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
If the vehicle is used for delivery service, police, taxi
One of the reasons ~OLI should,follow this schedule ifyou
operate your vehicle under any of these conditions is thnt
these conditions
cause engine oil to brenk down sooneK
your vehicle.
or other commercial application.
I
Short TripKity Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or 3 months, whichever occurs first).
Short Trip/City Intervals -
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (severe conditions
only).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement.
Fuel Filter Replacement. Automatic
Transmission Service (normal conditions).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and
Lines Inspection.
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervnls only sunznznrize muintenance services.
Be sure to follow the comnplete rnainterzance schedule
on the followkg pages.
Every 100,000 Miles (166 000 km): Spark Plug Wire
7-5

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Follow this maintenance schedule only if none of
the conditions from the Short TripKity Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short TripKity schedule for
these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
I2 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Transmission Service (severe conditions
only).
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack
(2WD only) (or at each brake
relining, whichever occurs first). Automatic
Transmission Service (normal conditions).
Drive Belt Inspection. Fuel Tank, Cap and Lines Inspection.
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize rncrintenance services.
Be sure
to follow the complete maintenance schedule
on the following pages.
Every 15,000 Miles (25 000 km): Automatic
Every 30,000 Miles (50 000 km): Fuel Filter
Every 60,000 Miles (100 000 km): Engine Accessory
Every 100,000 Miles (166 000 km): Spark Plug Wire
7-6

Downloaded from www.Manualslib.com manuals search engine I Short lkip/City Maintenance Schedule I
15,000 Miles (25 000 km)
Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
3 months, whichever occurs first).
(See footnote #.)
in dusty conditions. Replace filter if
necessary.
An Emission Control Service.
(See footnotef.)
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
(See footnote
**.)
0 For Two-Wheel-Drive vehicles only: Clean
and repack the front wheel bearings (or
at
each brake relining, whichever occurs first).
0 Inspect air cleaner filter if you are driving
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditiorzs, change the jluid und.filter every
30,000 rniles (50 000 km).
DATE ACTUAL MILEAGE SERVICED BY
7-10