fuel CHEVROLET ASTRO 1999 Service Manual

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7-42 At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also see ªWiper Blades,
Cleaningº in the Index.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. (See ªRecommended Fluids and Lubricantsº in
the Index.)Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.

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8-6
Chevrolet Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 1999 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1
-800-CHEV-USA (243-8872).
This toll-free number will provide you over
-the-phone
roadside assistance with minor mechanical problems. If your problem cannot be resolved over the
phone, our advisors have access to a nationwide network
of dealer recommended service providers. Roadside
membership is free; however some services may incur costs.
Roadside offers two levels of service to the customer,
Basic Care and Courtesy Care:

Toll
-free number, 1-800-CHEV-USA (243-8872)

Free towing for warranty repairs

Basic over
-the-phone technical advice

Available dealer services at reasonable costs (i.e.,
wrecker services, locksmith/key service, glass
repair, etc.)
ROADSIDE Courtesy Care PROVIDES:

Roadside Basic Care services (as outlined previously)
Plus:

FREE Non
-Warranty Towing (to the closest dealer
from a legal roadway)

FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)

FREE Flat Tire Service (spare installed on the road)

FREE Jump Start (at home or on the road)

FREE Fuel Delivery ($5 of fuel delivered on
the road)

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8-8
Courtesy Transportation
Chevrolet has always exemplified quality and value in
its offering of motor vehicles. To enhance your
ownership experience, we and our participating dealers
are proud to offer Courtesy Transportation, a customer
support program for new vehicles.
The Courtesy Transportation program is offered to retail
purchase/lease customers in conjunction with the
Bumper to Bumper coverage provided by the New
Vehicle Limited Warranty. Several transportation
options are available when warranty repairs are
required. This will reduce your inconvenience during
warranty repairs.
Plan Ahead When Possible
When your vehicle requires warranty service, you
should contact your dealer and request an appointment.
By scheduling a service appointment and advising your
service consultant of your transportation needs, your
dealer can help minimize your inconvenience. If it is
determined that your vehicle cannot be scheduled into
the service department immediately and is still
operative, you are encouraged to drive the vehicle until
scheduling can be accomplished.If the dealer requests that you simply drop the vehicle
off for service, you are urged to do so as early in the
work day as possible to allow for same day repair.
Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait Chevrolet helps
minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealers can provide you with shuttle service to
get you to your destination with minimal interruption of
your daily schedule. This includes a one way shuttle ride to a
destination up to 10 miles from the dealership.
Public Transportation or Fuel Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement up to $30 per day (five days maximum)
may be available for the use of public transportation
such as taxi or bus. In addition, should you arrange
transportation through a friend or relative,
reimbursement for reasonable fuel expenses up to
$10 per day (five day maximum) may be available.
Claim amounts should reflect actual costs and be
supported by original receipts.

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8-9
Courtesy Rental Vehicle
When your vehicle is unavailable due to overnight
warranty repairs, your dealer may arrange to provide
you with a courtesy rental vehicle or reimburse you for a
rental vehicle you obtained, at actual cost, up to a
maximum of $30.00 per day supported by receipts. This
requires that you sign and complete a rental agreement
and meet state, local and rental vehicle provider
requirements. Requirements vary and may include
minimum age requirements, insurance coverage, credit
card, etc. You are responsible for fuel usage charges and
may also be responsible for taxes, levies, usage fees,
excessive mileage or rental usage beyond the
completion of the repair.
Generally it is not possible to provide a like
-vehicle as a
courtesy rental.
Additional Program Information
Courtesy Transportation is available during the
Bumper
-to-Bumper warranty coverage period,
but it is not part of the New Vehicle Limited Warranty.
A separate booklet entitled ªWarranty and Owner
Assistance Informationº furnished with each new
vehicle provides detailed warranty coverage information.Courtesy Transportation is available only at
participating dealers and all program options, such as
shuttle service, may not be available at every dealer.
Please contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles: For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult your
dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at any time
and to resolve all questions of claim eligibility pursuant to the
terms and conditions described herein at its sole discretion.
General Motors and participating dealers reserve the right
to deny a rental vehicle to anyone not possessing a valid
motor vehicle operators license in their name, anyone who
is under the influence of alcohol or drugs, or anyone
whose mental or physical abilities are impaired so as to be
unable to operate a motor vehicle safely.
Warranty Information
Your vehicle comes with a separate warranty booklet
that contains detailed warranty information.

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9-4
Electrical Equipment, Adding 2-18, 3-29, 6-60 . . . . . . . . . .
Electrical System 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner/Filter 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 6-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Heater 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Level Check 7-41 . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System Capacity 6-67 . . . . . . . . . . . . . . . . . . . . . . .
Cover 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust 2-13, 2-27, 2-28, 2-30, 4-27, 4-34, 4-35 . . . . . . .
Fuse Block 6-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Level Check 7-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Running While Parked 2-28 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting Your 2-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gage 2-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding 6-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additives 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking 6-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gage 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Change 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust, Engine 2-13, 2-27, 2-28, 2-30, 4-27, 4-34, 4-35 . .
Express-Down Window 2-30 . . . . . . . . . . . . . . . . . . . . . . . . . .
Exterior Lamps 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-7 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter
Air Cleaner Replacement 6
-69 . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Gear 2-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Capacities 6-67, 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign Countries, Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front
Axle 6
-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage Area 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Lamp Bulb Replacement 6-40 . . . . . . . . . . . . .
Fuel 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-7 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Foreign Countries 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regulator 2-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-61 . . . . . . . . . . . . . . . . . . . . . . .

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9-5
Gages
Engine Coolant Temperature 2-63 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garage Door Opener 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAWR 4-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Positions, Automatic Transmission 2-20 . . . . . . . . . . . . .
Glove Box 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM Mobility for Persons with Disabilities 8-5 . . . . . . . . . . . .
GM Vehicle Care/Appearance Materials 6-58 . . . . . . . . . . . . .
Gross Axle Weight Rating 4-28 . . . . . . . . . . . . . . . . . . . . . . . .
Gross Vehicle Weight Rating 4-28 . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GVWR 4
-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Bulbs 6-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatch Release 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-37, 6-38 . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-32 . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hearing Impaired, Customer Assistance 8-4 . . . . . . . . . . . . . .
Heating 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Beam Headlamps 2-32 . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . . . . . . . Hitches, Trailer 4
-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Checking Things Under 6
-8 . . . . . . . . . . . . . . . . . . . . . . . . .
Prop 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Release 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Transmission Lock Check 7-44 . . . . . . . . . . . . . . . . .
Inflation, Tire 6-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview Mirror 2-40 . . . . . . . . . . . . . . . . .
Inspections 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake System 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Axle 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 7-45 . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension 7-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle System 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case (All-Wheel Drive) 7-46 . . . . . . . . . . . . . . . .
Instrument Panel 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brightness Control 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-58 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps 2-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack, Tire 5-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-8
Radiator 5-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Pressure Cap 6-26 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Reception 3-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radios 3-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rain, Driving In 4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ratchet, Wheel 5-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reading Lamps 2-39, 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear
Air Conditioning System 3
-5 . . . . . . . . . . . . . . . . . . . . . . . .
Axle 6-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating System 3-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside Seat Position 1-34 . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Belt Comfort Guides 1-37 . . . . . . . . . . . . . . . . . . . . .
Seat Audio 3-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Passengers 1-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing 5-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window Defogger 3-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer 2-34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rearview Mirror 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reclining Front Seatbacks 1-4 . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Fluids and Lubricants 7-47 . . . . . . . . . . . . . . .
Recovery Tank, Coolant 5-12 . . . . . . . . . . . . . . . . . . . . . . . . . .
Recreational Vehicle Towing 4-27 . . . . . . . . . . . . . . . . . . . . . .
Refrigerants, Air Conditioning 6-68 . . . . . . . . . . . . . . . . . . . .
Regulator, Fuel 2-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Compact Disc Player 3-23 . . . . . . . . . . . . . . . . . . . . .
Removable Rear Seats 1-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement
Bulbs 6
-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Safety Belts 1-63 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reporting Safety Defects 8-10, 8-11 . . . . . . . . . . . . . . . . . . . .
Restraints
Checking 1
-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child 1-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Parts After a Crash 1-63 . . . . . . . . . . . . . . . . . . .
System Check 7-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reverse 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Front Passenger Position 1-26 . . . . . . . . . . . . . . . . . . . .
Roadside Assistance 8-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roadside Assistance, Canadian 8-7 . . . . . . . . . . . . . . . . . . . . .
Rocking Your Vehicle 5-33 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotation, Tires 6-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Belt Extender 1-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Belts 1-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adults 1-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Rear Passenger Position 1-40 . . . . . . . . . . . . . . . . . .
Children 1-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver Position 1-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extender 1-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .