maintenance CHEVROLET ASTRO 1999 Repair Manual

Long Trip/Highway Scheduled Maintenance
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7-39
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter every 50,000 miles (83 000 km).

Replace fuel filter.
An Emission Control Service. (See footnote
.)
Replace air cleaner filter.
An Emission Control Service.
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
97,500 Miles (162 500 km)
Change engine oil and filter (or every 12 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 12 months, whichever occurs first).
(See footnote #.)
Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking. (See footnote **.)
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)ACTUAL
SERVICED BY:MILEAGE
DATE

Long Trip/Highway Scheduled Maintenance
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7-40
100,000 Miles (166 000 km)

Inspect spark plug wires.
An Emission Control Service.

Replace spark plugs.
An Emission Control Service.

If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transmission fluid,
change both the fluid and filter.

Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)

Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

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7-42 At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas of the windshield. Also see ªWiper Blades,
Cleaningº in the Index.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. (See ªRecommended Fluids and Lubricantsº in
the Index.)Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.

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7-45
Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall). You should let your dealer's
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a service manual. See ªService and Owner
Publicationsº in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook
-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out
-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build
-up in the floor pan or could let
exhaust fumes into the vehicle. See ªEngine Exhaustº in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.

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7-49
Part E: Maintenance Record
After the scheduled services are performed, record the
date, odometer reading and who performed the service
in the boxes provided after the maintenance interval.
Any additional information from ªOwner Checks andServicesº or ªPeriodic Maintenanceº can be added on
the following record pages. Also, you should retain all
maintenance receipts. Your owner information portfolio
is a convenient place to store them.
Maintenance Record
DATEODOMETER
READINGSERVICED BYMAINTENANCE PERFORMED

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7-50
Maintenance Record
DATEODOMETER
READINGSERVICED BYMAINTENANCE PERFORMED

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8-12
CURRENT PUBLICATIONS FOR 1999 CHEVROLET
SERVICE MANUALS
Service Manuals have the diagnosis and repair information
on engines, transmission, axle, suspension, brakes,
electrical, steering, body, etc.
RETAIL SELL PRICE: $90.00
TRANSMISSION, TRANSAXLE, TRANSFER CASE
UNIT REPAIR MANUAL
This manual provides information on unit repair service
procedures, adjustments and specifications for the
1999 GM transmissions, transaxles and transfer cases.
RETAIL SELL PRICE: $50.00
SERVICE BULLETINS
Service Bulletins give technical service information needed
to knowledgeably service General Motors cars and trucks.
Each bulletin contains instructions to assist in the
diagnosis and service of your vehicle.OWNER'S INFORMATION
Owner publications are written directly for Owners and
intended to provide basic operational information about the
vehicle. The owner's manual will include the Maintenance
Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner's Manual and
Warranty Booklet.
RETAIL SELL PRICE: $20.00
Without Portfolio: Owner's Manual only.
RETAIL SELL PRICE: $15.00
CURRENT & PAST MODEL ORDER FORMS
Service Publications are available for current and past
model GM vehicles. To request an order form, please
specify year and model name of the vehicle.
PLEASE COMPLETE THE ORDER FORM SHOWN ON
THE FOLLOWING PAGE AND MAIL TO:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207OR ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM ± 6:00 PM Eastern Time
For Credit Card Orders Only (VISA±MasterCard±Discover)
1999 CHEVROLET SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out
the Service Publication Order Form in this book and mailing it in with your check, money order,
or credit card information to Helm, Incorporated (address below.)

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9-6
Key Lock Cylinders Service 7-42 . . . . . . . . . . . . . . . . . . . . .
Keyless Entry System 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels
Certification/Tire 4-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts Identification 6-59 . . . . . . . . . . . . . . . . . . . . .
Tire-Loading Information 4-28 . . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number 6-59 . . . . . . . . . . . . . . . . . . .
Lamps
Dome 2
-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exterior 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior 2-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latches, Seatback 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leaving Your Vehicle 2-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leaving Your Vehicle with the Engine Running 2-25 . . . . . . .
Lighter 2-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lights
Air Bag Readiness 1
-28, 2-60 . . . . . . . . . . . . . . . . . . . . . . .
Anti-Lock Brake System Warning 2-63, 4-7 . . . . . . . . . . . .
Brake System Warning 2-62 . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System 2-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Gages 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps Indicator 2-68 . . . . . . . . . . . . . . .
Safety Belt Reminder 1-13, 2-60 . . . . . . . . . . . . . . . . . . . . .
Security 2-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service AWD 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Engine Soon 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . Loading Your Vehicle 4
-28 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locks
Cylinders 7
-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Transmission Lock Check 7-44 . . . . . . . . . . . . . . .
Key Lock Cylinder Service 7-42 . . . . . . . . . . . . . . . . . . . . .
Power Door 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sliding Door Child Security 2-11 . . . . . . . . . . . . . . . . . . . . .
Lubricants and Fluids 7-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication Service, Body 7-42 . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Carrier 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lumbar Controls 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance, Normal Replacement Parts 6-69 . . . . . . . . . . .
Maintenance Record 7-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Schedule 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Long Trip/Highway 7-29 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Long Trip/Highway Definition 7-6 . . . . . . . . . . . . . . . . . . .
Long Trip/Highway Intervals 7-6 . . . . . . . . . . . . . . . . . . . . .
Owner Checks and Services 7-41 . . . . . . . . . . . . . . . . . . . . .
Periodic Maintenance Inspections 7-45 . . . . . . . . . . . . . . . .
Recommended Fluids and Lubricants 7-47 . . . . . . . . . . . . .
Scheduled Maintenance Services 7-4 . . . . . . . . . . . . . . . . . .
Short Trip/City 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short Trip/City Definition 7-5 . . . . . . . . . . . . . . . . . . . . . . .
Short Trip/City Intervals 7-5 . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance, Underbody 6-57 . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance When Trailer Towing 4-38 . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp 2-64 . . . . . . . . . . . . . . . . . . . . . .
Manual Front Seat 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-7
Manual Lumbar Support 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . .
Methanol 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirrors 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convex Outside 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview 2-40 . . . . . . . . . . . . . . . . . . . . .
Outside 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visor Vanity 2-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MMT 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Reference vi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mountain Roads 4
-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Net, Convenience 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
New Vehicle Break-In 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Night Vision 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Normal Maintenance Replacement Parts 6-69 . . . . . . . . . . . . .
Odometer 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Odometer, Trip 2-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Off-Road Recovery 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil, Engine 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opener, Garage Door 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside Mirror 2-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overhead Console 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating Engine 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner Checks and Services 7-41 . . . . . . . . . . . . . . . . . . . . . . .
Owner Publications, Ordering 8-11, 8-12 . . . . . . . . . . . . . . . .
Paint Spotting, Chemical 6-57 . . . . . . . . . . . . . . . . . . . . . . . .
Park 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shifting Into 2-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shifting Out of 2-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking
At Night 2
-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Mechanism Check 7-44 . . . . . . . . . . . . . . . . . . . . . . .
Lots 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Over Things That Burn 2-27 . . . . . . . . . . . . . . . . . . . . . . . .
With a Trailer 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passing 4-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passlock
2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Payload 4-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Periodic Maintenance Inspections 7-45 . . . . . . . . . . . . . . . . . .
Power
Accessory Outlet 2
-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Locks 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option Fuses 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Fluid 6-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windows 2-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pregnancy, Use of Safety Belts 1-25 . . . . . . . . . . . . . . . . . . . .
Problems on the Road 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Publications, Service and Owner 8-11, 8-12 . . . . . . . . . . . . . .

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9-9
How to Wear Properly 1-17 . . . . . . . . . . . . . . . . . . . . . . . . .
Incorrect Usage 1-20, 1-60, 1-61 . . . . . . . . . . . . . . . . . . . .
Lap Belt 1-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lap-Shoulder 1-17 1-34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Larger Children 1-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Questions and Answers 1-16 . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Outside Passenger Positions 1-34 . . . . . . . . . . . .
Rear Seat Passengers 1-34 . . . . . . . . . . . . . . . . . . . . . . . . . .
Reminder Light 1-13, 2-60 . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing After a Crash 1-63 . . . . . . . . . . . . . . . . . . . . . . . .
Right Front Passenger Position 1-26 . . . . . . . . . . . . . . . . . .
Shoulder Belt Height Adjuster 1-19 . . . . . . . . . . . . . . . . . . .
Smaller Children and Babies, Cargo Vans 1-44 . . . . . . . . . .
Smaller Children and Babies, Except Cargo Vans 1-41 . . . .
Use During Pregnancy 1-25 . . . . . . . . . . . . . . . . . . . . . . . . .
Why They Work 1-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Chains 4-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Defects, Reporting 8-10, 8-11 . . . . . . . . . . . . . . . . . . .
Safety Warnings and Symbols iii. . . . . . . . . . . . . . . . . . . . . . .
Scheduled Maintenance
Long Trip/Highway 7
-29 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Long Trip/Highway Definition 7-6 . . . . . . . . . . . . . . . . . . .
Long Trip/Highway Intervals 7-7 . . . . . . . . . . . . . . . . . . . . .
Short Trip/City 7-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short Trip/City Definition 7-5 . . . . . . . . . . . . . . . . . . . . . . .
Short Trip/City Intervals 7-5 . . . . . . . . . . . . . . . . . . . . . . . .
Scheduled Maintenance Services 7-4 . . . . . . . . . . . . . . . . . . . . Seatback
Latches 1
-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reclining 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seats
Manual Front 1
-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Lumbar Support 1-3 . . . . . . . . . . . . . . . . . . . . . . . .
Power 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Rear 1-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Systems 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Controls 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Securing a Child Restraint 1-52, 1-54, 1-56 . . . . . . . . . . . .
Tw o-Way Manual 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Second Gear 2-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Security Light 2-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 6-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AWD Light 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulletins, Ordering 8-11, 8-12 . . . . . . . . . . . . . . . . . . . . . . .
Engine Soon Light 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manuals, Ordering 8-11, 8-12 . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification Label 6-59 . . . . . . . . . . . . . . . . . . . . . . .
Publications, Ordering 8-11, 8-12 . . . . . . . . . . . . . . . . . . . .
Work, Doing Your Own 6-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Service and Appearance Care 6-1 . . . . . . . . . . . . . . . . . . . . . .
Service and Owner Publications 8-11, 8-12 . . . . . . . . . . . . . .
Service Publications 8-11 8-12 . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Your Air Bag-Equipped Vehicle 1-33 . . . . . . . . . . .
Sheet Metal Damage 6-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . .