service CHEVROLET ASTRO 2003 User Guide

BRAKE
This light should come on
briefly when you turn
the ignition key to
RUN.
If it doesn’t come on then,
have it fixed
so it will
be ready to warn you
if there’s a problem.
If the light comes on while you are driving, pull
off the
road and stop carefully. You may notice that the pedal
is harder to push. Or, the pedal may
go closer to the
floor. It may take longer to stop. If the light is still
on, have the vehicle towed for service. See
Towing
Your Vehicle on page 4-29.
I
You- -)rake system may not be working
properly
if the brake system warning light is
on. Driving with the brake system warning light
on can lead to an accident. If the light is still
on after you’ve pulled off the road and stopped
carefully, have the vehicle towed for service.
Anti-Lock Brake System
Warning light
With the anti-lock brake
system, this light will come
on when you start your
engine and may stay on
for several seconds.
That’s normal.
If the light stays on, or comes on when you’re driving,
your vehicle needs service. If the regular brake
system warning light isn’t on, you still have brakes,
but you don’t have anti-lock brakes. If the regular
brake system warning light is also on, you don’t have
anti-lock brakes and there’s a problem with your regular
brakes. See “Brake System Warning Light” earlier in
this section.
The anti-lock brake system warning light should come
on briefly when you turn the ignition key to
RUN.
If the light doesn’t come on then, have it fixed so
it will be ready to warn you if there is a problem.
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Engine Coolant Temperature Gage
This gage shows
the engine coolant
temperature.
If the
gage pointer moves
to the red area, your
engine is too hot!
It means that your engine coolant has overheated.
If you have been operating your vehicle under normal
driving conditions, you should pull
off the road, stop your
vehicle and turn
off the engine as soon as possible.
See
Engine Overheating on page 5-31.
Malfunction Indicator Lamp
Service Engine Soon Light in the
United States
or Check Engine Light
in Canada
SERVICE
ENGINE
SOON
ds
CHECK
United States Canada
Your vehicle is equipped with a computer which
monitors operation of the fuel, ignition and emission
control systems.
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This system is called OBD II (On-Board Diagnostics-
Second Generation) and is intended to assure that
emissions are at acceptable levels for the life of
the vehicle, helping to produce a cleaner environment.
The SERVICE ENGINE SOON or CHECK ENGINE
light comes on and a chime will sound to indicate that
there is a problem and service is required. Malfunctions
often will be indicated by the system before any
problem is apparent. This may prevent more serious
damage to your vehicle. This system is also designed to
assist your service technician in correctly diagnosing
any malfunction.
Notice: If you keep driving your vehicle with this
light on, after a while, your emission controls
may not work as well, your fuel economy may not
be as good and your engine may not run as
smoothly. This could lead to costly repairs that
may not be covered by your warranty.
Notice: Modifications made to the engine,
transmission, exhaust, intake or fuel system of
your vehicle
or the replacement of the original tires
with other than those of the same Tire Performance
Criteria (TPC) can affect your vehicle’s emission
controls and may cause
this light to come on. Modifications to these systems could lead to costly
repairs not covered by your warranty. This may
also result
in a failure to pass a required Emission
Inspection/Maintenance test.
This light should come on, as a check to show you
it
is working, when the ignition is on and the engine is not
running.
If the light doesn’t come on, have it repaired.
This light will also come on during a malfunction in one
of two ways:
e
e Light Flashing - A misfire condition has been
detected.
A misfire increases vehicle emissions
and may damage the emission control system on
your vehicle. Dealer or qualified service center
diagnosis and service may be required.
Light On Steady
- An emission control system
malfunction has been detected on your vehicle.
Dealer or qualified service center diagnosis
and service may be required.
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If the Light Is Flashing
The following may prevent more serious damage to
your vehicle:
Reducing vehicle speed.
Avoiding hard accelerations.
Avoiding steep uphill grades.
If you are towing a trailer, reduce the amount of
cargo being hauled as soon as it is possible.
If the light stops flashing and remains on steady,
see
“If the Light Is On Steady” following.
If the light continues to flash, when it is safe to do so,
stop the vehicle. Find a safe place to park your vehicle.
Turn the key off, wait at least
10 seconds and restart
the engine.
If the light remains on steady, see “If the
Light
Is On Steady” following. If the light is still flashing,
follow the previous steps, and drive the vehicle to
your dealer or qualified service center for service.
If the Light Is On Steady
You may be able to correct the emission system
malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully
install the cap. See
Filling Your Tank on page 5-8.
The diagnostic system can determine if the fuel cap has
been left off or improperly installed. A loose or missing
fuel cap will allow fuel to evaporate into the atmosphere.
A few driving trips with the cap properly installed
should turn the light off.
Did you just drive through a deep puddle of water?
If
so, your electrical system may be wet. The condition
will usually be corrected when the electrical system
dries out.
A few driving trips should turn the light off.
Have you recently changed brands of fuel?
If
so, be sure to fuel your vehicle with quality fuel.
See
Gasoline Octane on page 5-5. Poor fuel quality
will cause your engine not to run as efficiently as
designed. You may notice this as stalling after start-up,
stalling when you put the vehicle into gear, misfiring,
hesitation on acceleration or stumbling on acceleration.
(These conditions may go away once the engine is
warmed up.) This will be detected by the system and
cause the light to turn on.
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If you experience one or more of these conditions,
change the fuel brand you use.
it will require at least
one full tank of the proper fuel to turn the light
off.
If none of the above steps have made the light turn off,
have your dealer or qualified service center check
the vehicle. Your dealer has the proper test equipment
and diagnostic tools to fix any mechanical or electrical
problems that may have developed.
Emissions Inspection and
Maintenance Programs
Some state/provincial and local governments have or
may begin programs to inspect the emission control
equipment on your vehicle. Failure to pass this
inspection could prevent you from getting a vehicle
registration. Here are
some things you need to know to help your
vehicle pass an inspection:
Your vehicle will not pass this inspection
if the SERVICE
ENGINE SOON or CHECK ENGINE light is on or not
working properly.
Your vehicle will not pass this inspection
if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would be
considered not ready for inspection. This can happen
if you have recently replaced your battery or if your
battery has run down. The diagnostic system is
designed to evaluate critical emission control systems
during normal driving. This may take several days
of routine driving.
If you have done this and your
vehicle still does not pass the inspection for lack of
OBD system readiness, see your dealer or qualified
service center to prepare the vehicle for inspection.
3-33

Oil Pressure Gage
The oil pressure gage
shows the engine oil
pressure
in psi (pounds
per square inch) when the
engine is running.
Canadian vehicles indicate pressure in kPa (kilopascals).
Oil pressure may vary with engine speed, outside
temperature and oil viscosity, but readings above the
low pressure zone indicate the normal operating range.
A reading in the low pressure zone may be caused by
a dangerously low oil level or other problems causing
low oil pressure.
Don’t keep driving if
the oil pressure is low.
If you do, your engine can become so hot that
it catches fire. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice: Damage to your engine from neglected
oil problems can be costly and
is not covered
by your warranty.
3-34

Security Light Service All-Wheel
This light will come on
briefly when you turn the
ignition key to
START.
SERVICE
AWD
Drive Light
This light should come on
briefly when you turn on
the ignition, as a check to
show you it is working.
The light will stay on until the engine starts.
If the light The SERVICE AWD light
comes on to indicate that
flashes, the Passlock@ System has entered a tamper there
may be a problem with the drive system and
mode. If the vehicle fails to start, see
Passlock@ service is required. Malfunctions can be indicated by the
on page 2- 18. system before any problem is apparent, which may
If the light comes on continuously while driving and also designed to assist your service technician in
stays on, there may be a problem with the Passlock@ correctly diagnosing a malfunction.
System. Your vehicle will not be protected by Passlock@,
and you should see your
GM dealer. prevent serious
damage to the vehicle. This system is
3-35

The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you
may tend to think you are
going slower than you actually are.
Before Leaving on a Long Trip
Make sure you’re ready. Try to be well rested. If you
must start when you’re not fresh
- such as after a day’s
work
- don’t plan to make too many miles that first
part of the journey. Wear comfortable clothing and shoes
you can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it’s ready to go.
If it needs
service, have it done before starting out. Of course,
you’ll find experienced and able service experts
in dealerships all across North America. They’ll be
ready and willing to help
if you need it. Here
are some things you can check before a trip:
e
e
e
Windshield Washer Fluid: Is the reservior full?
Are
all windows clean inside and outside?
Wiper Blades: Are they in good shape?
Fuel, Engine Oil, Other Fluids: Have you checked
all levels?
Lamps: Are they all working? Are the lenses clean?
Tires: They are vitally important to a safe,
trouble-free trip.
Is the tread good enough for
long-distance driving? Are the tires all inflated
to the recommended pressure?
Weather Forecasts: What’s the weather outlook
along your route? Should you delay your trip a
short time to avoid a major storm system?
Maps: Do you have up-to-date maps?
4-2 1

Highway Hypnosis
Is there actually such a condition as “highway hypnosis”?
Or
is it just plain falling asleep at the wheel? Call it
highway hypnosis, lack of awareness, or whatever.
There is something about an easy stretch of road with
the same scenery, along with the hum of the tires on
the road, the drone
of the engine, and the rush of
the wind against the vehicle that can make you sleepy.
Don’t let it happen to you!
If it does, your vehicle can
leave the road in
less than a second, and you could
crash and be injured.
What can you do about highway hypnosis?
First, be aware that it can happen.
Then here are some tips:
Make sure your vehicle is well ventilated, with a
comfortably cool interior.
Keep your eyes moving. Scan the road ahead and
to the sides. Check your mirrors and your
instruments frequently.
If you get sleepy, pull off the road into a rest,
service or parking area and take a nap, get some
exercise, or both. For safety, treat drowsiness
on the highway as an emergency.
Hill and Mountain Roads
Driving on steep hills or mountains is different from
driving in flat or rolling terrain.
4-22

Towing Loading Your Vehicle
Towing
Your Vehicle
Consult your dealer or a professional towing service if
you need to have your disabled vehicle towed.
See
Roadside Assistance Program on page 7-6.
If you want to tow your vehicle behind another vehicle
for recreational purposes (such as behind a motorhome),
see “Recreational Vehicle Towing” following.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle
- such as behind a motorhome.
The two most common types
of recreational vehicle
towing are known as “dinghy towing” (towing your vehicle
with all four wheels on the ground) and “dolly towing”
(towing your vehicle with two wheels on the ground and
two wheels up on a device known as a “dolly”).
Your vehicle was not designed to be towed with any
of
its wheels on the ground. If your vehicle must be
towed, see
Towing Your Vehicle on page 4-29.
Notice: Towing an all-wheel-drive vehicle with all
four wheels on the ground, or even with only two
of
its wheels on the ground, will damage drivetrain
components. Don’t tow an all-wheel-drive vehicle
if
any of its wheels will be on the ground.
1 I GWVR GAWR FRT GAWR RR 1
COLD TIRE PRESSURI
DO nn
NERS MANUAL FOR ADDITIONAL INFORMATION^ I
The Certificationflire label in your vehicle will look
similar to this example.
The Certificationflire label is found on the rear edge of
the driver’s door. The label shows the size
of your
original tires and the inflation pressures needed to obtain
the gross weight capacity of your vehicle.
This is called the Gross Vehicle Weight Rating (GVWR).
The GVWR includes the weight of the vehicle, all
occupants, fuel, cargo and tongue weight,
if pulling
a trailer.
4-29