trailer CHEVROLET ASTRO 2003 Service Manual

67,500 Miles (112 500 km)
0 Change engine oil and filter (or every 12 months,
whichever occurs first).
An Emission Control
Service.
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
(See footnote #).
needed.
Check constant velocity joints and axle seals
for leaking.
0 Rotate tires. See Tire lnspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
75,000 Miles (125 000 km)
CI Change engine oil and filter (or every 12 months,
whichever occurs first).
An Emission Control
Service.
whichever occurs first). (See footnote #).
U Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles
(83 000 km).
0 Rotate tires. See Tire lnspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
6-23

82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check rear/front axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
Q Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
(See footnote
t).
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
6-24

Daytime Running Lamps (DRL) ...................... 3-14
Defensive Driving
............................................. 4-2
Defogging and Defrosting
................................. 3-1 9
Directing the Airflow
........................................ 3-20
Disabling the Theft-Deterrent Feature
................. 3-49
Doing Your Own Service Work
........................... 5-3
Dome Lamps
.......................................... ~ ~~~ 3-16
Door Front Doors
............................................... 2-8
Locks
.......................................................... 2-7
Power Door Locks
......................................... 2-8
Programmable Automatic Door Locks
............... 2-9
Rear Doors
................................................. 2-13
Sliding Side Door
........................................ 2-10
Position, Safety Belt
..................................... 1-1 8
Driver Information System
................................ 2-42
At Night
..................................................... 4-14
City
........................................................... 4-19
Defensive
..................................................... 4-2
Drunken
....................................................... 4-3
Freeway
..................................................... 4-20
Hill and Mountain Roads
.............................. 4-22
In Rain and on Wet Roads ........................... 4-16
Winter
........................................................ 4-24
Driving On Grades
.......................................... 4-39
Driving on Snow or Ice
.................................... 4-24
Driver
Driving Driving
Through Deep Standing Water
............... 4-18
Driving Through Flowing Water
......................... 4-18
Driving with a Trailer
....................................... 4-37
E
Electrical System
Add-on Equipment
...................................... 5-92
Headlamp Wiring
......................................... 5-92
Fuses and
Circuit Breakers
........................... 5-93
Power Windows and Other Power Options
......... 5-92
Windshield Wiper Fuses
............................... 5-92
Emissions Inspection and
Engine Maintenance Programs
................................. 3-33
Air Cleaner/Filter
......................................... 5-24
Battery
....................................................... 5-46
Check and Service Engine Soon Light
............ 3-30
Coolant
...................................................... 5-28
Coolant Heater
............................................ 2-22
Coolant Temperature Gage
........................... 3-30
Cooling System Inspection
............................ 6-30
Cover
........................................................ 5-20
Engine Compartment Overview
...................... 5-14
Exhaust
..................................................... 2-30
Fan Noise
.................................................. 5-39
Oil
............................................................. 5-15
Starting
...................................................... 2-21
Overheating
................................................ 5-31
4

Gasoline Octane
........................................................ 5-5
Specifications
............................................... 5-5
Gate Operator and Canadian Programming
........ 2-36
Glass Surfaces
............................................... 5-85
GM Mobility Program for Persons with
Disabilities
.................................................... 7-5
Hatch R
H
e I' ease ......................... ........ 2-15
Hazard Warning Flashers
............................... 3-4
Head Restraints
............................................... 1-5
Headlamp High/Low-Beam Changer
.................... 3-7
Headlamp Wiring
............................................ 5-92
Headlamps
.................................................... 5-55
Bulb Replacement
.................................... 5-55
Front Turn Signal Lamps
.................. ..... 5-59
Halogen Bulbs
............................ ........ 5-55
Highway Hypnosis
........................................... 4-22
Hill and Mountain Roads
.................................. 4-22
Hitches
.......................................................... 4-36
HomeLink Transmitter, Programming
.................. 2-35
HomeLink@ Transmitter
.................................... 2-34
Hood Checking Things Under
................................ 5-1 1
Release
..................................................... 5-1 1
Horn
............................................................... 3-5 How
to Add Coolant to the Coolant
How to Add Coolant to the Radiator
.................. 5-37
How to Add Fluid
............................................ 5-27
How to Check
........................................ 5-25, 5-64
How to Check Lubricant
................................... 5-53
How to Check Power Steering Fluid
.................. 5-40
How to Use This Manual
...................................... ii
Recovery Tank ........................................ 5-34
How to Wear Safety Belts Properly
................... 1-18
Hydroplaning
.................................................. 4-18
I
If No Steam Is Coming From
Your Engine
............................................ 5-32
If Steam Is Coming From Your Engine ........... 5-31
If the Light
Is Flashing ..................................... 3-32
If the Light
Is On Steady ................................. 3-32
If You Are Stuck in Sand, Mud, Ice or Snow
....... 4-28
If You Do Decide
To Pull A Trailer ..................... 4-32
If You're Caught in a Blizzard ........................... 4-26
Ignition Transmission Lock Check
...................... 6-29
Infants and Young Children, Restraints
............... 1-38
Inflation
- Tire Pressure ................................... 5-64
Inspection Brake System
............................................. 6-31
Engine Cooling System
................................ 6-30
Ignition Positions
............................................. 2-19
6

Loading Your Vehicle ....................................... 4-29
Locks Door
........................................................... 2-7
Front Doors
.................................................. 2-8
Leaving Your Vehicle
.................................... 2-10
Power Door
.................................................. 2-8
Programmable Automatic Door Locks
............... 2-9
Long Trip/Highway Definition
.............................. 6-6
Long Trip/Highway Intervals
............................... 6-6
Long Trip/Highway Scheduled Maintenance
........ 6-1 8
Loss
of Control ............................................... 4-1 3
Low Fuel Warning Light
................................... 3-37
Lumbar
Luggage
Carrier
.............................................. 2-44
Manual Controls
............................................ 1-3
M
Maintenance. Normal Replacement Parts .......... 5-1 01
Maintenance Schedule At Each Fuel Fill
......................................... 6-26
At Least Once a Month
................................ 6-26
At Least Once a Year
.................................. 6-27
At Least Twice a Year
.................................. 6-26
Brake System Inspection
.............................. 6-31
Engine Cooling System Inspection
................. 6-30
Fuel System Inspection
................................ 6-30
How This Section is Organized
....................... 6-3
Exhaust System
Inspection
........................... 6-30 Maintenance Schedule (cont.)
Introduction
.................................................. 6-2
Long Trip/Highway Scheduled Maintenance
..... 6-18
Maintenance Requirements
............................. 6-2
Part A
. Scheduled Maintenance Services ......... 6-4
Part B
. Owner Checks and Services ............. 6-26
Part C
. Periodic Maintenance Inspections ...... 6-30
Part D
- Recommended Fluids and
Lubricants
............................................... 6-32
Part E
. Maintenance Record ........................ 6-34
Selecting the Right Schedule
.......................... 6-5
Short Trip/City Scheduled Maintenance
............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
.......................... 6-30
Using Your
................................................... 6-4
Your Vehicle and the Environment
................... 6-2
Maintenance When Trailer Towing
..................... 4-40
Throttle
System Inspection
............................ 6-31
Making Turns
................................................. 4-38
Malfunction Indicator Light
................................ 3-30
Manual Lumbar Controls
.................................... 1-3
Manual Seats
................................................... 1-2
Manual Windows
........................................ 2-16
Mirrors Manual Rearview Mirror
................................ 2-32
Outside Convex Mirror
................................. 2-33
Outside Manual Mirrors
................................ 2-32
Outside Power Mirrors
.................................. 2-32
Model Reference
............................................ vi
8

Tires ..................................................... 5.63. 5-88
Buying New Tires
........................................ 5-66
Chains
....................................................... 5-70
Changing a Flat Tire
.................................... 5-71
Compact Spare Tire
..................................... 5-82
If a Tire Goes Flat
....................................... 5-70
Inflation
- Tire Pressure ............................... 5-64
Inspection and Rotation
................................ 5-64
Uniform Tire Quality Grading
......................... 5-67
Wheel Alignment and Tire Balance
................. 5-69
Wheel Replacement
..................................... 5-69
When It
Is Time for New Tires ...................... 5-66
To Use the Engine Coolant Heater
.................... 2-22
Top
of the Instrument Panel ............................. 5-85
Top Strap
...................................................... 1-48
Top Strap Anchor Location
............................... 1-50
Torque Lock
................................. ....... 2-29
Tow/Haul Mode Button
..................................... 2-25
Tow/Haul Mode Light
................................... 3-36
Towing Recreational Vehicle
..................................... 4-29
Towing a Trailer
.......................................... 4-31
Your Vehicle
............................................... 4-29
Trailer Brakes
................................................. 4-36
Trailer Wiring Harness
..................................... 4-41
Trailering Package
.......................................... 4-31
Transfer Case
................................................ 5-52
Transmission Fluid, Automatic
........................................... 5-25
Total Weight on Your Vehicle’s Tires
... ....... 4-35 Transmission
Operation. Automatic
.................... 2-23
Transmission. Transaxle. Transfer Case Unit
Repair Manual
............................................ 7-11
Trip Odometer
................................................ 3-25
Turn Signal/Multifunction Lever
........................... 3-6
Turn Signals When Towing a Trailer
.................. 4-38
Transportation Options
...................................... 7-9
Turn and Lane Change Signals
.......................... 3-6
U
Underbody Flushing Service ................. ..... 6-29
Underhood Fuse Block
.................... ..... 5-96
Understanding Radio Reception
.... ..... 3-50
Uniform Tire Quality Grading
......................... 5-67
United States
................................................... 7-4
Unlocking the Theft-Deterrent Feature
After a Power Loss
...................................... 3-49
Used Replacement Wheels
.............................. 5-70
Using Cleaner on Fabric
.................................. 5-84
Using HomeLink@
........................................... 2-37
v
Vehicle
Control
..................................................... 4-6
Loading
...................................................... 4-29
Symbols
......................................................... iv
Damage Warnings
........................................... iv
13

Vehicle Identification
Number (VIN)
............................................. 5-91
Vehicle Storage
.............................................. 5-47
Vinyl
............................................................. 5-85
Visor Vanity Mirror
.......................................... 2-17
Visors
........................................................... 2-1 7
Voltmeter Gage
.............................................. 3-28
Service Parts identification Label
................... 5-91
When
to Add Engine Oil
.................................. 5-16
When to Change Engine Oil
............................. 5-18
When to Check
.............................................. 5-64
When to Check and Change
............................ 5-25
When
to Check Lubricant ................................. 5-53
When to Check Power Steering Fluid
................ 5-40
When You Are Ready to Leave After
Parking on a Hill
......................................... 4-40
Where to Put the Restraint
............................... 1-47
Why Safety Belts Work
.................................... 1-14
Windows
....................................................... 2-16
Manual
...................................................... 2-16
Power
........................................................ 2-17
Windshield and Wiper Blades
........................... 5-87
Windshield Washer
........................................... 3-8
Fluid
.......................................................... 5-41
Windshield Washer Fluid Level Check
................ 6-26
Windshield Wiper
Blade Replacement
...................................... 5-62
Fuses
........................................................ 5-92
Windshield Wipers
............................................ 3-8
Winter Driving
............................................ 4-24
Wiper Blade Check
.... ............................. 6-27
Warning Lights. Gages and
Indicators
................ 3-23
Warnings Hazard Warning Flashers
............................... 3-4
Other Warning Devices
.................................. 3-5
Safety and Symbols
......................................... 111
Vehicle Damage .............................................. iv
Washing Your Vehicle
.................. ............ 5-86
Weatherstrip Lubrication
................... ........ 6-27
Weight of the Trailer Tongue
............................. 4-35
What Kind of Engine Oil to Use
........................ 5-17
What to Do with Used Oil
................................ 5-19
What to Use
.......................... 5-28, 5-40, 5-41, 5-53
Wheels Alignment and Tire Balance 5-69
...
Weight of the Trailer ........................................ 4-33
Y ..........................
Replacement .................... .... ......... 5-69 four Vehicle and the Environment ....... .. 6-2
14