tires CHEVROLET ASTRO 2004 Owner's Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood.....................5-9
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Cover...............................................5-17
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-22
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-27
Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-36
Power Steering Fluid.....................................5-37
Windshield Washer Fluid................................5-38Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
All-Wheel Drive..............................................5-47
Rear Axle.......................................................5-48
Front Axle......................................................5-48
Bulb Replacement..........................................5-49
Halogen Bulbs..............................................5-49
Headlamps..................................................5-50
Front Turn Signal Lamps...............................5-53
Taillamps.....................................................5-54
Replacement Bulbs.......................................5-55
Windshield Wiper Blade Replacement..............5-56
Tires..............................................................5-56
In¯ation - Tire Pressure.................................5-66
Tire Inspection and Rotation...........................5-68
When It Is Time for New Tires.......................5-69
Buying New Tires.........................................5-70
Uniform Tire Quality Grading..........................5-71
Wheel Alignment and Tire Balance..................5-72
Wheel Replacement......................................5-72
Tire Chains..................................................5-74
If a Tire Goes Flat........................................5-74
Changing a Flat Tire.....................................5-75
Compact Spare Tire......................................5-86
Section 5 Service and Appearance Care
5-1

·If you spill brake ¯uid on your vehicle's painted
surfaces, the paint ®nish can be damaged. Be
careful not to spill brake ¯uid on your vehicle. If
you do, wash it off immediately. See
Appearance
Care on page 5-86.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads
are worn and new pads are needed. The sound
may come and go or be heard all the time your vehicle
is moving (except when you are pushing on the
brake pedal ®rmly).
{CAUTION:
The brake wear warning sound means that
soon your brakes will not work well. That
could lead to an accident. When you hear the
brake wear warning sound, have your vehicle
serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are ®rst applied or lightly
applied. This does not mean something is wrong with
your brakes.
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly tighten wheel nuts in
the proper sequence to GM torque speci®cations.
Brake linings should always be replaced as complete
axle sets.
See
Brake System Inspection on page 6-29.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase in
pedal travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
5-41

Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected at least
twice a year for wear and cracking. See ªWiper
Blade Checkº in
At Least Twice a Year on page 6-24for
more information.
To replace your windshield
wiper blade inserts, do the
following:
1. Lift the wiper arm away from the windshield.
2. Pinch the two tabs on the wiper arm and slide the
insert out of the blade.
3. Slide the new one in place.
Make sure the tabs are locked into position. See
Normal
Maintenance Replacement Parts on page 5-104for
the proper type of replacement blade.
Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your GM Warranty booklet for details. For additional
information refer to the tire manufacturer's booklet
included with your vehicle's Owner's Manual.
{CAUTION:
Poorly maintained and improperly used tires
are dangerous.
·Overloading your tires can cause
overheating as a result of too much
friction. You could have an air-out and a
serious accident. See ªLoading Your
Vehicleº in the Index.
·Underin¯ated tires pose the same danger
as overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
CAUTION: (Continued)
5-56

CAUTION: (Continued)
·
Overin¯ated tires are more likely to be
cut, punctured or broken by a sudden
impact Ð such as when you hit a pothole.
Keep tires at the recommended pressure.
·Worn, old tires can cause accidents. If
your tread is badly worn, or if your tires
have been damaged, replace them.
Tire Sidewall Labeling
Useful information about a tire is molded into its
sidewall. The following illustrations are examples of a
typical P-Metric and a LT-Metric tire sidewall.
P-Metric Tire
5-57

(A) Tire Size Code:The tire size code is a combination
of letters and numbers used to de®ne a particular
tire's width, height, aspect ratio, construction type and
service description. See the ªTire Size Codeº illustration
later in this section for more detail.
(B) Tire Performance Criteria Speci®cation (TPC
Spec):Original equipment tires designed to GM's
speci®c tire performance criteria have a TPC
speci®cation code molded onto the sidewall. GM's TPC
speci®cations meet or exceed all federal safety
guidelines.
(C) Department of Transportation (DOT):The
Department of Transportation (DOT) code indicates that
the tire is in compliance with the U.S. Department of
Transportation Motor Vehicle Safety Standards.(D) Tire Identi®cation Number (TIN):The letters and
numbers following DOT code are the Tire Identi®cation
Number (TIN). The TIN shows the manufacturer
and plant code, tire size, and date the tire was
manufactured. The TIN is molded onto both sides of the
tire, although only one side may have the date of
manufacture.
(E) Tire Ply Material:The type of cord and number of
plies in the sidewall and under the tread.
(F) Uniform Tire Quality Grading (UTQG):Tire
manufacturers are required to grade tires based on three
performance factors: treadwear, traction and
temperature resistance. For more information, see
Uniform Tire Quality Grading on page 5-71.
(G) Maximum Cold In¯ation Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. For information on
recommended tire pressure see
In¯ation - Tire Pressure
on page 5-66andLoading Your Vehicle on page 4-30.
5-58

(A) Tire Size:The tire size code is a combination of
letters and numbers used to de®ne a particular
tire's width, height, aspect ratio, construction type and
service description. See the ªTire Sizeº illustration
later in this section for more detail.
(B) Tire Performance Criteria Speci®cation (TPC
Spec):Original equipment tires designed to GM's
speci®c tire performance criteria have a TPC
speci®cation code molded onto the sidewall. GM's TPC
speci®cations meet or exceed all federal safety
guidelines.
(C) Dual Tire Maximum Load:Maximum load that can
be carried and the maximum pressure needed to
support that load when used in a dual con®guration. For
information on recommended tire pressure see
In¯ation - Tire Pressure on page 5-66andLoading Your
Vehicle on page 4-30.
LT-Metric Tire
5-59

(A) Temporary Use Only:The compact spare tire or
temporary use tire has a tread life of approximately
3,000 miles (5 000 km) and should not be driven
at speeds over 65 mph (105 km/h). The compact spare
tire is for emergency use when a regular road tire
has lost air and gone ¯at. See
Compact Spare Tire on
page 5-86andIf a Tire Goes Flat on page 5-74.
(B) Tire Ply Material:The type of cord and number of
plies in the sidewall and under the tread.
(C) Tire Identi®cation Number (TIN):The Tire
Identi®cation Number (TIN). The TIN shows the
manufacturer and plant code, tire size, and date the tire
was manufactured. The TIN is molded onto both
sides of the tire, although only one side may have the
date of manufacture.
(D) Maximum Cold In¯ation Load Limit:Maximum
load that can be carried and the maximum pressure
needed to support that load. See
Compact Spare Tire
on page 5-86andLoading Your Vehicle on page 4-30.(E) Tire In¯ation:The temporary use tire or compact
spare tire should be in¯ated to 60 psi (420 kPa).
For more information on tire pressure and in¯ation see
In¯ation - Tire Pressure on page 5-66.
(F) Tire Size:A combination of letters and numbers
de®ne a tire's width, height, aspect ratio, construction
type and service description. The letter ªTº as the
®rst character in the tire size means the tire is for
temporary use only.
(G) Tire Performance Criteria Speci®cation (TPC
Spec):Original equipment tires designed to GM's
speci®c tire performance criteria have a TPC
speci®cation code molded onto the sidewall. GM's TPC
speci®cations meet or exceed all federal safety
guidelines.
5-61

Maximum Loaded Vehicle Weight:The sum of curb
weight; accessory weight; vehicle capacity weight;
and production options weight.
Normal Occupant Weight:The number of occupants a
vehicle is designed to seat multiplied by 150 pounds
(68 kg). See
Loading Your Vehicle on page 4-30.
Occupant Distribution:Designated seating positions.
Outward Facing Sidewall:The side of a asymmetrical
tire that has a particular side that faces outward
when mounted on a vehicle. The side of the tire that
contains a whitewall, bears white lettering or bears
manufacturer, brand and or model name molding that is
higher or deeper than the same moldings on the
other sidewall of the tire.
Passenger (P-Metric) Tire:A tire used on passenger
cars and some light duty trucks and multipurpose
vehicles.
Recommended In¯ation Pressure:Vehicle
manufacturer's recommended tire in¯ation pressure and
shown on the tire placard. See
In¯ation - Tire Pressure
on page 5-66andLoading Your Vehicle on page 4-30.Radial Ply tire:A pneumatic tire in which the ply cords
that extend to the beads are laid at 90 degrees to the
centerline of the tread.
Rim:A metal support for a tire and upon which the tire
beads are seated.
Sidewall:The portion of a tire between the tread and
the bead.
Speed Rating:An alphanumeric code assigned to a
tire indicating the maximum speed at which a tire
can operate.
Traction:The friction between the tire and the road
surface. The amount of grip provided.
Tread:The portion of a tire that comes into contact
with the road.
Treadwear Indicators:Narrow bands, sometimes
called ªwear bars,º that show across the tread of a tire
when only 2/32 inch of tread remains. See
When It
Is Time for New Tires on page 5-69.
5-65

UTQGS:Uniform Tire Quality Grading Standards, a tire
information system that provides consumers with
ratings for a tire's traction, temperature and treadwear.
Ratings are determined by tire manufacturers using
government testing procedures. The ratings are molded
into the sidewall of the tire. See
Uniform Tire Quality
Grading on page 5-71.
Vehicle Capacity Weight:The number of designated
seating positions multiplied by 150 lbs. (68 kg) plus
the rated cargo load. See
Loading Your Vehicle
on page 4-30.
Vehicle Maximum Load on the Tire:Load on an
individual tire due to curb weight, accessory weight,
occupant weight and cargo weight.
Vehicle Placard:A label permanently attached to a
vehicle showing the original equipment tire size
and recommended in¯ation pressure. See
Loading Your
Vehicle on page 4-30.
In¯ation - Tire Pressure
The Certi®cation/Tire label or Tire and Loading
Information label shows the correct in¯ation pressures
for your tires when they're cold. ªColdº means your
vehicle has been sitting for at least three hours or driven
no more than 1 mile (1.6 km). See
Loading Your
Vehicle on page 4-30.
Notice:Don't let anyone tell you that underin¯ation
or overin¯ation is all right. It's not. If your tires
don't have enough air (underin¯ation), you can get
the following:
·Too much ¯exing
·Too much heat
·Tire overloading
·Bad wear
·Bad handling
·Bad fuel economy
If your tires have too much air (overin¯ation), you
can get the following:
·Unusual wear
·Bad handling
·Rough ride
·Needless damage from road hazards
5-66

When to Check
Check your tires once a month or more.
Also, check the tire pressure of the compact spare tire.
It should be at 60 psi (420 kPa).
How to Check
Use a good quality pocket-type gage to check tire
pressure. You can't tell if your tires are properly in¯ated
simply by looking at them. Radial tires may look
properly in¯ated even when they're underin¯ated.Remove the valve cap from the tire valve stem. Press
the tire gage ®rmly onto the valve to get a pressure
measurement. If the cold tire in¯ation pressure is low,
add air until you reach the recommended pressure
on the Certi®cation/Tire label or the Tire and Loading
Information label.
If you over®ll the tire, release air by pushing on the
metal stem in the center of the tire valve. Recheck the
tire pressure with the tire gage.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and
moisture.
5-67