open hood CHEVROLET ASTRO 2004 Owners Manual

Engine Coolant Heater
If your vehicle has this
feature, in very cold
weather, 0ÉF (-8ÉC) or
colder, the engine coolant
heater can help. You'll
get easier starting
and better fuel economy
during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle. At
temperatures above 32ÉF (0ÉC), use of the coolant
heater is not required.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The engine coolant heater cord is located on the
driver's side of the engine compartment, near
the power steering ¯uid reservoir.3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a ®re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you don't, it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer in the area where you'll be parking your
vehicle. The dealer can give you the best advice for that
particular area.
2-20

Filling a Portable Fuel Container
{CAUTION:
Never ®ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
·Dispense gasoline only into approved
containers.
·Do not ®ll a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.
·Bring the ®ll nozzle in contact with the
inside of the ®ll opening before operating
the nozzle. Contact should be maintained
until the ®lling is complete.
·Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
Things that burn can get on hot engine parts
and start a ®re. These include liquids like fuel,
oil, coolant, brake ¯uid, windshield washer and
other ¯uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-9

Hood Release
To open the hood, do the following:
1. Pull the handle located inside the vehicle on the
lower driver's side of the kick panel.2. Then go to the front of the vehicle and release the
secondary hood release.
5-10

Engine Compartment Overview
When you open the hood, this is what you will see:
5-12

Engine Overheating
You will ®nd an engine coolant temperature gage on
your vehicle's instrument panel. SeeEngine Coolant
Temperature Gage on page 3-30.
If Steam Is Coming From Your Engine
{CAUTION:
Steam from an overheated engine can burn
you badly, even if you just open the hood. Stay
away from the engine if you see or hear steam
coming from it. Just turn it off and get
everyone away from the vehicle until it cools
down. Wait until there is no sign of steam or
coolant before you open the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch ®re. You
or others could be badly burned. Stop your
engine if it overheats, and get out of the
vehicle until the engine is cool.
Notice:If your engine catches ®re because you
keep driving with no coolant, your vehicle can
be badly damaged. The costly repairs would not be
covered by your warranty.
5-28

If No Steam Is Coming From Your
Engine
If you get an engine overheat warning but see or hear
no steam, the problem may not be too serious.
Sometimes the engine can get a little too hot when you:
·Climb a long hill on a hot day.
·Stop after high-speed driving.
·Idle for long periods in traffic.
·Tow a trailer. See²Driving on Gradesº inTowing a
Trailer on page 4-35
.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. In heavy traffic, let the engine idle in NEUTRAL (N)
while stopped. If it is safe to do so, pull off the road,
shift to PARK (P) or NEUTRAL (N) and let the
engine idle.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can drive
normally.
If the warning continues and you have not stopped, pull
over, stop, and park your vehicle right away.
If there's still no sign of steam, you can push down the
accelerator until the engine speed is about twice as
fast as normal idle speed for at least three minutes while
you're parked. If you still have the warning,
turn off the
engine and get everyone out of the vehicleuntil it
cools down.
You may decide not to lift the hood but to get service
help right away.
5-29

Notice:If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
4. Open the hoods and locate the batteries. Find
the positive (+) and negative (-) terminals on
each battery.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
¯ashlight if you need more light.
Be sure the battery has enough water. You do
not need to add water to the ACDelco
žbattery
installed in your new vehicle. But if a battery
has ®ller caps, be sure the right amount of
¯uid is there. If it is low, add water to take care
of that ®rst. If you do not, explosive gas could
be present.
Battery ¯uid contains acid that can burn you.
Do not get it on you. If you accidentally get it
in your eyes or on your skin, ¯ush the place
with water and get medical help immediately.
{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
5. Check that the jumper cables don't have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (-) will go to a heavy,
unpainted metal engine part, or to a negative (-)
terminal if the vehicle has one.
Don't connect positive (+) to negative (-) or you'll
get a short that would damage the battery and
maybe other parts, too. And don't connect
the negative (-) cable to the negative (-) terminal
on the dead battery because this can cause sparks.
5-44

Composite Headlamps
1. Open the hood.
2. Remove the two
screws from the
sidemarker/turn
signal lamp.
3. Completely remove the sidemarker/turn signal
lamp by pulling out the assembly and disconnecting
the sidemarker/turn signal lamp sockets from
the lamp.
5-51

Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to ¯icker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring
checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers. If
the overload is caused by some electrical problem and
not snow, etc., be sure to get it ®xed.
Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is ®xed or
goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of ®res caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
Spare fuses and a fuse puller are located in the
underhood fuse block. You can remove fuses with the
fuse puller. Remember to replace any of the spare fuses
you use, so you will have some if you ever need them
again.
If you ever have a problem on the road and don't have
a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle
that you can get along without ± like the radio or
cigarette lighter ± and use its fuse, if it is the correct
amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is in the engine compartment.
5-96

Fuse/Circuit
Breaker Usage
18 VCM-Ign 3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
19 Instrument Panel Radio: ATC (Main
Feed), 2000 Series (Standby)
20 PRNDL/Odometer, Shift A and Shift
B Solenoids, 3±2 Downshift
Solenoid, Instrument Panel Cluster,
VCM Module
21 Powr Adjust Mirrors
22 Not Used
23 Rear Wiper, Rear Washer Pump
24 Not Used
A (Circuit Breaker) Power Door Lock
Relay, 6±Way Power Seats
B (Circuit Breaker) Power WindowsUnderhood Fuse Block
The underhood fuse block is located toward the rear of
the engine compartment on the driver's side of the
vehicle.
Lift the hood and open the cover to gain access to this
fuse block.
A fuse puller is included in the underhood fuse block.
You will also ®nd spare fuses.
5-99