check transmission fluid CHEVROLET ASTRO 2005 Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside
of Your Vehicle...........................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Cover...............................................5-17
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-23
Engine Coolant.............................................5-26
Radiator Pressure Cap..................................5-28
Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-35
Power Steering Fluid.....................................5-36Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-42
Jump Starting...............................................5-42
All-Wheel Drive..............................................5-47
Rear Axle.......................................................5-48
Front Axle......................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps and Sidemarker Lamps.................5-50
Front Turn Signal and Parking Lamps..............5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-55
Replacement Bulbs.......................................5-56
Windshield Wiper Blade Replacement..............5-57
Tires..............................................................5-58
Tire Sidewall Labelling...................................5-59
Tire Terminology and Denitions.....................5-61
Ination - Tire Pressure.................................5-64
Tire Inspection and Rotation...........................5-65
When It Is Time for New Tires.......................5-66
Buying New Tires.........................................5-67
Uniform Tire Quality Grading..........................5-68
Wheel Alignment and Tire Balance..................5-69
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-37.
B. Engine Coolant Recovery Tank. SeeCooling System
on page 5-30.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-23.
E. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
G. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-38.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-36.
I. Battery. SeeBattery on page 5-42.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is at or below the MIN line, then you will need
to add at least one quart of oil. But you must use
the right kind. This section explains what kind of oil to
use. For engine oil crankcase capacity, seeCapacities
and Specications on page 5-101.
Notice:Do not add too much oil. If your engine has
so much oil that the oil level gets above the upper
mark that shows the proper operating range,
your engine could be damaged.
5-13

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission uid
level is when the engine oil is changed.
Change both the uid and lter every 15,000 miles
(25,000 km) if the vehicle is mainly driven under one
or more of these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of
these conditions, change the uid and lter every
50,000 miles (83 000 km).
SeePart A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
part or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission uid.
Wait at least 30 minutes before checking the
transmission uid level if you have been driving:
When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
In heavy traffic — especially in hot weather.
While pulling a trailer.
To get the right reading, the uid should be at
normal operating temperature, which is 180°F to 200°F
(82°C to 93°C).
5-23

Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it is colder than 50°F (10°C), drive the vehicle
in DRIVE (D) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold uid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for ve minutes if outside temperatures are
50°F (10°C) or more. If it is colder than 50°F (10°C), you
may have to idle the engine longer. Should the uid
level be low during this cold check, you must check the
uid hot before adding uid. Checking the uid hot
will give you a more accurate reading of the uid level.
Checking the Fluid Level
Prepare your vehicle as follows:
Park your vehicle on a level place. Keep the engine
running.
With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
Let the engine run at idle for three minutes or more.
Then, without shutting off the engine, follow these steps:
The transmission dipstick
is located near the center
of the engine compartment
and will be labeled with
the graphic shown.
SeeEngine Compartment Overview on page 5-12for
more information on location.
1. Flip the handle up and then pull out the dipstick
and wipe it with a clean rag or paper towel.
2. Push it back in all the way, wait three seconds and
then pull it back out again.
5-24

3. Check both sides of the dipstick, and read the lower
level. The uid level must be in the COLD area for
a cold check or in the HOT or cross-hatched
area for a hot check. Be sure to keep the dipstick
pointed down to get an accurate reading.
4. If the uid level is in the acceptable range, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
How to Add Fluid
Refer to the Maintenance Schedule to determine
what kind of transmission uid to use. See
Part D: Recommended Fluids and Lubricants
on page 6-29.If the uid level is low, add only enough of the proper uid
to bring the level up to the HOT area for a hot check.
1. Pull out the dipstick.
2. Using a funnel, add uid down the transmission
dipstick tube only after checking the transmission
uid while it is hot. A cold check is used only
as a reference.
It does not take much uid, generally less than
one pint (0.5 L).Do not overll.
Notice:Use of automatic transmission uid
labeled other than DEXRON
®-III, Approved for the
H-Specication, may damage your vehicle, and
the damages may not be covered by your warranty.
Always use automatic transmission uid labeled
DEXRON
®-III, Approved for the H-Specication.
3. After adding uid, recheck the uid level as described
under “How to Check,” earlier in this section.
4. When the correct uid level is obtained, push the
dipstick back in all the way; then ip the handle
down to lock the dipstick in place.
5-25

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Part D: Recommended Fluids and Lubricants on page 6-29for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant (R134a)
Front A/C
Front and Rear A/C2.3 lbs
3.0 lbs1.0 kg
1.4 kg
Cooling System
Without Rear Heater
With Rear Heater13.5 quarts
16.5 quarts12.8 L
15.6 L
Differential Fluid
Front Axle
Rear Axle2.6 pints
3.5 pints1.2 L
1.7 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 27.0 gallons 101.8 L
Transmission Fluid (Drain and Rell) 5.0 quarts 4.7 L
Wheel Nut Torque 140 ft lb 190Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck the uid level after lling. See refrigerant charge label under the hood for charge capacity
information and requirements.
5-101

Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Windshield and Wiper Blades on page 5-89.
Spare Tire Check
At least twice a year, after the monthly ination check
of the spare tire determines that the spare is inated to
the correct tire ination pressure, make sure that the
spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. SeeChanging a Flat Tire
on page 5-72.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-29.
Automatic Transmission Check
Check the transmission uid level; add if needed. See
Automatic Transmission Fluid on page 5-23. A uid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
6-25

Audio System(s) (cont.)
Setting the Time for Radios with
HR and MN Buttons.................................3-40
Setting the Time for Radios with the
Set Button..............................................3-40
Theft-Deterrent Feature................................3-48
Understanding Radio Reception.....................3-50
Automatic Headlamp System............................3-16
Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-20
B
Battery..........................................................5-42
Run-Down Protection...................................3-17
Before Leaving on a Long Trip.........................4-20
Bench Seat....................................................1-11
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-23
System Inspection.......................................6-29
System Warning Light..................................3-28
Brakes..........................................................5-38
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bucket Seats, Rear.........................................1-17Bulb Replacement...........................................5-50
Front Turn Signal and Parking Lamps.............5-54
Halogen Bulbs............................................5-50
Replacement Bulbs......................................5-56
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-55
Buying New Tires...........................................5-67
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-101
Carbon Monoxide...........................2-26, 4-23, 4-34
Care of
Safety Belts................................................5-87
Your CD Player...........................................3-50
Your CDs ...................................................3-50
Center Rear Passenger Position, Safety Belts.....1-34
Chains, Tire...................................................5-71
Charging System Light....................................3-27
Check
Engine Light...............................................3-30
Gages Warning Light...................................3-35
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-91
Child Restraints
Child Restraint Systems...............................1-46
Infants and Young Children...........................1-40
2

Engine (cont.)
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-18
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................7-10
Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-37
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-21
Finish Damage...............................................5-91
Fixed Mast Antenna........................................3-50
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-71
Flat Tire, Changing.........................................5-72
Flat Tire, Storing.............................................5-82
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-36
Windshield Washer......................................5-37
Front Axle......................................................5-49
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10Fuel (cont.)
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-36
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-36
Regulator...................................................2-19
System Inspection.......................................6-28
Fuses
Fuses and Circuit Breakers...........................5-95
Instrument Panel Fuse Block.........................5-96
Underhood Fuse Block.................................5-98
Windshield Wiper.........................................5-94
GGage
Check Gages Warning Light..........................3-35
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-36
Oil Pressure...............................................3-33
Speedometer..............................................3-25
Voltmeter Gage...........................................3-27
Garage Door Opener.......................................2-29
Gasoline
Octane........................................................ 5-5
Specications............................................... 5-5
GM Mobility Reimbursement Program.................. 7-6
5