cooling CHEVROLET ASTRO CARGO VAN 1995 2.G User Guide

Downloaded from www.Manualslib.com manuals search engine Engine identification
Engine Description
Type
VIN Code
Fuel System
Produced By
Emissions
**Central
Port Fuel Injection
Wheel Nut Torque
DESCRIPTION
Base or Optional Wheel
4.3L
V6
W
CPI* *
us.
L.D.
Cooling System Capacity
ENGINE VIN CODE
4.3L W
TORQUE
100 ft. lbs. (140 Nom)
QUANTITY* Without Rear
Heater
13.5 Quarts
(12.8 Liters)
QUANTITY*
With Rear
Heater
16.5 Quarts
( 15.5 Liters)
*All quantities are approximate. After refill, the level MUST be checked.
Crankcase Capacity
ENGINE
4.3L
VIN CODE
w
QUANTITY*
With Filter
4.5 Quarts (4.3 Liters)
*All quantities are approximate. After refill, the level MUST be checked.
Do not overfill.
Fuel Tank Capacity
TYPE
Standard Tank
QUANTITY*
27 Gallons ( 102 Liters)
*All quantities are approximate.
6-62

Downloaded from www.Manualslib.com manuals search engine I Schedule I Definition I
Follow Maintenance Schedule I if any one of these is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
Most trips include extensive idling (such as frequent driving in stop and
Most trips are through dusty areas.
go traffic).
You frequently tow a trailer or use a carrier on top of your vehicle.
Schedule
I should also be followed if the vehicle is used for delivery
service, police, taxi,
or other commercial application.
I Schedule I Intervals I
Every 3,000 Miles (5 000 km) or 3 Months
Engine Oil and Filter Change
Chassis Lubrication
Drive Axle Service
At 6,000 Miles (10 OOO km) - Then Every 12,000 Miles (25 OOO km)
Tire Rotation
Every 15,000 Miles (25 000 km)
Air Cleaner Filter Inspection, if driving in dusty conditions
Front Wheel Bearing Repack
(or at each brake relining, whichever occurs
first)
(2WD Only)
Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Replacement
Fuel Filter Replacement
Cooling System Service (or every
24 months, whichever occurs first)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
7-4

Downloaded from www.Manualslib.com manuals search engine Every 60,000 Miles (100 000 km)
Engine Accessory Drive Belt Inspection
Spark Plug Wire Inspection
Engine Timing Check
Fuel Tank. CaD and Lines Inspection
Schedule 11 Definition I
Follow Schedule I1 only if none of the conditions from Schedule I is true.
Sohedule I1 Intervals
Every
7,500 Miles (12 500 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication (or every 12 months, whichever occurs first)
Drive Axle Service
At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km)
Tire Rotation
Every 30,000 Miles (50 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Spark Plug Replacement
Fuel Filter Replacement
Air Cleaner Filter Replacement
Front Wheel Bearing Repack (or at each brake relining, whichever occurs
first
(2WD Only)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions)
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Engine Accessory Drive Belt Inspection
Fuel Tank, Cap and Lines Inspection
7-5

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
30,000 Miles (50 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
Check redfront axle fluid
level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking.**
Drain, flush and refill cooling system
(or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission
Control Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace spark plugs.
An Emission Control Service.
Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions. An Emission Control Service.
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
I DATE I ACTUALMILEAGE I SERVICED BY: I
7-1 1

Downloaded from www.Manualslib.com manuals search engine 60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
bearings
(or at each brake relining, whichever occurs first),
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Inspect engine accessory drive belt. An Emission Control Service.
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission
Control Service.
0 Replace spark plugs. An Emission Control Service.
0 Inspect spark plug wires. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An Emission Control
Service.
DATE SERVICED BY ACTUAL MILEAGE
7-17

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I I ~~~ ~
87,000 Miles (145 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs
at every oil change (or every 6 months,
whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
DATE
SERVICED BY ACTUAL MILEAGE
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change
(or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
bearings (or at each brake relining, whichever occurs first).
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission
Control Service.
(Continued)
7-22

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
12
months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking.**
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Drain, flush and refill cooling system (or every 24 months, whichever
bearings (or
at each brake relining, whichever occurs first).
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission
Control Service.
Replace spark plugs. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service. -f-
0 Replace air cleaner filter. An Emission Control Service.
37,500 Miles (62 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every 12
months, whichever occurs first).
(Continued)
7-28

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II I
60,000 Miles (100 000 km)
cl
0
0
0
0
0
Change engine oil and filter (or every I2 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 12
months, whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity
joints and axle seals for leaking.“’”
For 2-Wheel Drive vehicles
only: Clean and repack the front wheel
bearings
(or at each brake relining, whichever occurs first).
Inspect engine accessory drive belt.
An Emission Conrrol Service.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An E1nission
Corztrol Service.
Replace spark plugs. AI? Emission Cot~trol Service.
Inspect spark plug wires. An Emission Control Servica. -1
Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts as needed.
An Emission Control
Service.
-i-
DATE SERVICED BY: ACTUAL MILEAGE r
7-3 1

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II
82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs
at every oil change (or every 12
months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE
SERVICED BY ACTUAL MILEAGE
90,000 Miles (150 000 km)
0
0
0
0
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every 12
months, whichever occurs first).
Check readfront axle fluid
level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.*:’”
For 2-Wheel Drive vehicles
only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Drain, flush and refill cooling system (or every
24 months, whichever
occurs first). See “Engine Coolant’’ in the Index for what
to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission
Control Service.
(Continued)
7-33

Downloaded from www.Manualslib.com manuals search engine Braking ......................................................... 4-5
In Emergencies
................................................ 4-7
Break-In, New Vehicle ........................................... 2-13
Bulb Replacement
Center High Mounted Stop Lamp (CHMSL)
........................ 6-39
Composite Headlamps
......................................... 6-35
Front Park Turn Signal Lamps
................................... 6-37
Halogen Bulb
................................................ 6-34
RearLamps
.................................................. 6-38
Replacement Chart
............................................ 6-63
Sealed Beam Headlamps
........................................ 6-33
C
Capacities and Specifications ....................................... 6-61
CarbonMonoxide
........................................... 2-254-30
Care of Your Cassette Tape Player (See “Audio Systems”
)
Cassette Tape Player System (See “Audio Systems’’ )
Catalytic Converter .............................................. 6-40
Center High Mounted Stop Lamp (CHMSL) (See “Bulb Replacement”
)
Certificationmire Label ........................................... 4-23
ChangingaFlatTire
.............................................. 5-21
Child Restraints (See “Safety Belts”)
Circuit Breakers (See “Fuses and Circuit Breakers”)
Cleaning Chemical Paint Spotting
........................................... 6-55
Cigarette LightedAshtrays
......................................... 2-46
Fabric Protection
.............................................. 6-50
Finishcare .................................................. 6-53
Glass
....................................................... 6-52
Insideofvehicle
.............................................. 6-49
Instrumentpanel. Top
.......................................... 6-51
OutsideofVehicle ............................................. 6-53
Outside
of the Windshield. Backglass and Wiper Blades ............... 6-52
Vinyl
....................................................... 6-51
WheelsandTires
.............................................. 6-54
AMRadio
.................................................... 3-6
Audio Systems
with AM/FM Stereo ................................ 3-6
Comfort Controls
................................................. 3-1
Compact Disc (CD) System (See “Audio Systems”)
Console Center Overhead
.............................................. 2-48
Control
of a Vehicle ............................................... 4-4
Coolant (See “Engine”)
Special Problems
.............................................. 6-50
Weatherstrips
................................................. 6-52
Clock, Setting the
Cooling System Capacity
.......................................... 6-62
Crankcase Capacity
.............................................. 6-62
Cruise Control
(Option) ........................................... 2-35
Passing Another Vehicle
........................................ 2-38
OnHills
..................................................... 2-38
ToGetOutOf
................................................ 2-39
ToEraseSpeedMemory
........................................ 2-39
ToIncreaseSpeed
............................................. 2-37
2