air filter CHEVROLET ASTRO CARGO VAN 1995 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine 6. Put the heater duct over the engine cover studs. Push up on the duct
gently
until it snaps into place.
7. Reconnect the electrical connector for the cigarette lighter.
8. Grasp the bottom of the instrument panel extension and install the top
into the groove first. Then, push the bottom
of the extension into place.
9. Install the two nuts and two screws on the extension.
Air Cleaner
If you have the 4.3L engine (VIN Code W) with the rectangular air cleaner,
you can change the air cleaner filter without removing the engine cover. Just
lift the hood, unsnap both clips and remove
the top. After changing the
filter, snap both clips to secure
the air cleaner. Be sure air cleaner lid is
correctly positioned to seal out dust and contaminants that are harmful to
your engine.
Make sure the fresh air hose is
still attached after the filter is changed.
Refer to the Maintenance Schedule to determine when to replace the air
filter.
See “Scheduled Maintenance Services”
in the Index.
6-17

Downloaded from www.Manualslib.com manuals search engine Service Replacement Part and Filter
Recommendations
ENGINE (VIN)
OIL FILTER
AIR CLEANER FILTER
PCV VALVE
SPARK PLUGS* FUEL FILTER
RADIATOR CAP 4.3L (W)
PF52
A1163C
cv774c
CR43TSM
GF48
1
RC27
*Use copper-cored resistor type spark plugs.
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure
the proper refrigerant is
used. If you’re not
sure, ask your GM dealer. For additional information, see
your “Warranty and Owner Assistance Information” booklet.
Refrigerant should be added only by a qualified
A/C technician.
Air Conditioning Refrigerant Capacity
TYPE
R-l34a
R-134a
SYSTEM
C-60* *
C-69***
QUANTITY*
2.00 lbs. (.91 kg)
3.00 lbs. (1.36 kg)
*All Quantities
Are Approximate
**Front A/C Only
***Front
& Rear A/C
NOTICE:
R-134a refrigerant is not compatible with R-12 refrigerant in
an air conditioning system. R-12 in an R-134a system
will cause
compressor failure, refrigerant oil sludge, or poor air
conditioning system performance.
6-68

Downloaded from www.Manualslib.com manuals search engine I Schedule I Definition I
Follow Maintenance Schedule I if any one of these is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km). This is particularly
important when outside temperatures are below freezing.
Most trips include extensive idling (such as frequent driving in stop and
Most trips are through dusty areas.
go traffic).
You frequently tow a trailer or use a carrier on top of your vehicle.
Schedule
I should also be followed if the vehicle is used for delivery
service, police, taxi,
or other commercial application.
I Schedule I Intervals I
Every 3,000 Miles (5 000 km) or 3 Months
Engine Oil and Filter Change
Chassis Lubrication
Drive Axle Service
At 6,000 Miles (10 OOO km) - Then Every 12,000 Miles (25 OOO km)
Tire Rotation
Every 15,000 Miles (25 000 km)
Air Cleaner Filter Inspection, if driving in dusty conditions
Front Wheel Bearing Repack
(or at each brake relining, whichever occurs
first)
(2WD Only)
Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Replacement
Fuel Filter Replacement
Cooling System Service (or every
24 months, whichever occurs first)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions only)
7-4

Downloaded from www.Manualslib.com manuals search engine Every 60,000 Miles (100 000 km)
Engine Accessory Drive Belt Inspection
Spark Plug Wire Inspection
Engine Timing Check
Fuel Tank. CaD and Lines Inspection
Schedule 11 Definition I
Follow Schedule I1 only if none of the conditions from Schedule I is true.
Sohedule I1 Intervals
Every
7,500 Miles (12 500 km)
Engine Oil and Filter Change (or every 12 months, whichever occurs first)
Chassis Lubrication (or every 12 months, whichever occurs first)
Drive Axle Service
At 7,500 Miles (12 500 km) - Then Every 15,000 Miles (25 000 km)
Tire Rotation
Every 30,000 Miles (50 000 km)
Cooling System Service (or every 24 months, whichever occurs first)
Spark Plug Replacement
Fuel Filter Replacement
Air Cleaner Filter Replacement
Front Wheel Bearing Repack (or at each brake relining, whichever occurs
first
(2WD Only)
Every 50,000 Miles (83 000 km)
Automatic Transmission Service (severe conditions)
Every 60,000 Miles (100 000 km)
Spark Plug Wire Inspection
Engine Accessory Drive Belt Inspection
Fuel Tank, Cap and Lines Inspection
7-5

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I
The services shown in this schedule up to 100,000 miles ( 166 000 km)
should be performed after 100,000 miles (166
000 km) at the same intervals.
Footnotes
f The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
** Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Standard Differential - Check fluid level and add fluid as needed at
every oil change. If driving in dusty areas or towing a trailer, drain
fluid and refill every 15,000 miles
(25 000 km).
More frequent lubrication may be required for heavy-duty use.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking. **
I DATE I ACTUALMILEAGE I T~RVICED BY
7-6

Downloaded from www.Manualslib.com manuals search engine ~ I Maintenance Schedule I
12,000 Miles (20 000 km)
0 Change
engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An
Emission Control Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking. **
DATE SERVICED BY ACTUAL MILEAGE
75,000 Miles (25 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
Inspect air cleaner filter if you are driving in dusty conditions. Replace
filter if necessary.
An Emission Control Service.
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
DATE SERVICED BY: ACTUAL MILEAGE
7-8

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
30,000 Miles (50 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
Check redfront axle fluid
level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking.**
Drain, flush and refill cooling system
(or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission
Control Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace spark plugs.
An Emission Control Service.
Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions. An Emission Control Service.
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
I DATE I ACTUALMILEAGE I SERVICED BY: I
7-1 1

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I I
45,000 Miles (75 000 km)
0 Change engine oil and filter (or every 3 months. whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs
at every oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or
at each brake relining, whichever occurs first).
0 Inspect air cleaner filter if you are driving in dusty conditions. Replace
filter
if necessary. An Emission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
i
48,000 Miles (80 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking.**
DATE SERVICED BY: ACTUAL MILEAGE
7-1 4

Downloaded from www.Manualslib.com manuals search engine 60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
bearings
(or at each brake relining, whichever occurs first),
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Inspect engine accessory drive belt. An Emission Control Service.
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission
Control Service.
0 Replace spark plugs. An Emission Control Service.
0 Inspect spark plug wires. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An Emission Control
Service.
DATE SERVICED BY ACTUAL MILEAGE
7-17

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I I
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
bearings (or at each brake relining, whichever occurs first).
filter
if necessary. An Emission Control Service.
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
U Inspect air cleaner filter if you are driving in dusty conditions. Replace
0 Check readfront axle tluid level and add fluid as needed. Check
DATE SERVICED BY ACTUAL MILEAGE
78,000 Miles (130 000 km)
0
0
Change
engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case
shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
Rotate tires. See “Tire Inspection and Rotation”
in the Index for proper
rotation pattern and additional information.
DATE ACTUAL MILEAGE SERVICED BY:
7-20