air suspension CHEVROLET ASTRO CARGO VAN 1995 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I
The services shown in this schedule up to 100,000 miles ( 166 000 km)
should be performed after 100,000 miles (166
000 km) at the same intervals.
Footnotes
f The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
** Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Standard Differential - Check fluid level and add fluid as needed at
every oil change. If driving in dusty areas or towing a trailer, drain
fluid and refill every 15,000 miles
(25 000 km).
More frequent lubrication may be required for heavy-duty use.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking. **
I DATE I ACTUALMILEAGE I T~RVICED BY
7-6

Downloaded from www.Manualslib.com manuals search engine ~ I Maintenance Schedule I
12,000 Miles (20 000 km)
0 Change
engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An
Emission Control Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking. **
DATE SERVICED BY ACTUAL MILEAGE
75,000 Miles (25 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
Inspect air cleaner filter if you are driving in dusty conditions. Replace
filter if necessary.
An Emission Control Service.
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
DATE SERVICED BY: ACTUAL MILEAGE
7-8

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
30,000 Miles (50 000 km)
0
0
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
Check redfront axle fluid
level and add fluid as needed. Check
constant velocity joints and
axle seals for leaking.**
Drain, flush and refill cooling system
(or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An Emission
Control Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace spark plugs.
An Emission Control Service.
Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions. An Emission Control Service.
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
I DATE I ACTUALMILEAGE I SERVICED BY: I
7-1 1

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I I
45,000 Miles (75 000 km)
0 Change engine oil and filter (or every 3 months. whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs
at every oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or
at each brake relining, whichever occurs first).
0 Inspect air cleaner filter if you are driving in dusty conditions. Replace
filter
if necessary. An Emission Control Service.
DATE ACTUAL MILEAGE SERVICED BY:
i
48,000 Miles (80 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking.**
DATE SERVICED BY: ACTUAL MILEAGE
7-1 4

Downloaded from www.Manualslib.com manuals search engine 60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
bearings
(or at each brake relining, whichever occurs first),
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Inspect engine accessory drive belt. An Emission Control Service.
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission
Control Service.
0 Replace spark plugs. An Emission Control Service.
0 Inspect spark plug wires. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An Emission Control
Service.
DATE SERVICED BY ACTUAL MILEAGE
7-17

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I I
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 6 months,
whichever occurs first).
bearings (or at each brake relining, whichever occurs first).
filter
if necessary. An Emission Control Service.
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
U Inspect air cleaner filter if you are driving in dusty conditions. Replace
0 Check readfront axle tluid level and add fluid as needed. Check
DATE SERVICED BY ACTUAL MILEAGE
78,000 Miles (130 000 km)
0
0
Change
engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case
shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
Rotate tires. See “Tire Inspection and Rotation”
in the Index for proper
rotation pattern and additional information.
DATE ACTUAL MILEAGE SERVICED BY:
7-20

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
(Continued)
0 Replace spark plugs. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE ACTUAL MILEAGE SERVICED BY
93,000 Miles (155 000 km)
0 Change engine oil
and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
6 months,
whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
7-23

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule II
The services shown in this schedule up to 100,000 miles (166 000 km)
should be performed after
100,000 miles (1 66 000 km) at the same intervals.
Footnotes
3- The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty or
limit recall liability prior to the completion of vehicle useful life. We,
however, urge that all recommended maintenance services be performed at
the indicated intervals and the maintenance be recorded.
** Drive axle service:
Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent oil changes, check fluid level and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving
in dusty areas or towing a trailer,
drain fluid and refill every
15,000 miles (25 000 km).
0 More frequent lubrication may be required for heavy-duty use.
7,500 Miles (12 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every 12
months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
first).
An Emission Control Service.
constant
velocity joints and axle seals for leaking.**
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
7-26

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every
12
months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals
for leaking.**
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Drain, flush and refill cooling system (or every 24 months, whichever
bearings (or
at each brake relining, whichever occurs first).
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission
Control Service.
Replace spark plugs. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service. -f-
0 Replace air cleaner filter. An Emission Control Service.
37,500 Miles (62 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints and king pin bushings,
first).
An Emission Control
Service.
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every oil change (or every 12
months, whichever occurs first).
(Continued)
7-28

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II I
60,000 Miles (100 000 km)
cl
0
0
0
0
0
Change engine oil and filter (or every I2 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints and king pin bushings,
steering linkage and transfer case shift linkage, parking brake cable
guides, and brake pedal springs at every
oil change (or every 12
months, whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity
joints and axle seals for leaking.“’”
For 2-Wheel Drive vehicles
only: Clean and repack the front wheel
bearings
(or at each brake relining, whichever occurs first).
Inspect engine accessory drive belt.
An Emission Conrrol Service.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test
the cooling system and pressure cap. An E1nission
Corztrol Service.
Replace spark plugs. AI? Emission Cot~trol Service.
Inspect spark plug wires. An Emission Control Servica. -1
Replace fuel filter. An Emission Control Service.
Replace air cleaner filter. An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts as needed.
An Emission Control
Service.
-i-
DATE SERVICED BY: ACTUAL MILEAGE r
7-3 1