service schedule CHEVROLET ASTRO CARGO VAN 1995 2.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Table of Contents
Introduction - How to Use this Manual
This section tells you how to use your manual and includes safety
and vehicle damage warnings and symbols.
Section 1 - Seats and Restraint Systems
This section tells you how to use your seats and safety belts
properly. It also explains the air bag system.
Section 2 - Features & Controls
This section explains how to start and operate your vehicle.
Section 3 - Comfort Controls & Audio Systems
This section tells you how to adjust the ventilation and comfort
controls and how
to operate your audio system.
Section 4 - Your Driving and the Road
Here you’ll find helpful information and tips about the road and
how
to drive under different conditions.
Section 5 - Problems on the Road
This section tells you what to do if you have a problem while
driving, such as a flat tire or engine overheating, etc.
Section 6- Service & Appearance Care
Here the manual tells you how to keep your vehicle running
properly and looking good.
Section 7 - Maintenance Schedule
This section. tells you when to perform vehicle maintenance and
what fluids and lubricants to use.
Section 8 - Customer Assistance Information
This section tells you how to contact GM for assistance and how to
get service publications. It also gives you information on
“Reporting Safety Defects” on page
8-4.
Index
Here’s an alphabetical listing of almost every subject in this
manual. You can use
it to quickly find something you want to read.
1

Downloaded from www.Manualslib.com manuals search engine Maintenance When Trailer Towing
Your vehicle will need service more often when you’re pulling a trailer. See
the Maintenance Schedule for more
on this. Things that are especially
important in trailer operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system, and brake
adjustment. Each of these is covered in this manual, and the Index will help
you find them quickly. If you’re trailering, it’s a good idea to review these
sections before you start your trip.
Check periodically to see that all hitch nuts and bolts are tight.
Trailer Lighting Systems Wiring
See “Trailer Wiring Harness” in the Index.
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Downloaded from www.Manualslib.com manuals search engine 6. Put the heater duct over the engine cover studs. Push up on the duct
gently
until it snaps into place.
7. Reconnect the electrical connector for the cigarette lighter.
8. Grasp the bottom of the instrument panel extension and install the top
into the groove first. Then, push the bottom
of the extension into place.
9. Install the two nuts and two screws on the extension.
Air Cleaner
If you have the 4.3L engine (VIN Code W) with the rectangular air cleaner,
you can change the air cleaner filter without removing the engine cover. Just
lift the hood, unsnap both clips and remove
the top. After changing the
filter, snap both clips to secure
the air cleaner. Be sure air cleaner lid is
correctly positioned to seal out dust and contaminants that are harmful to
your engine.
Make sure the fresh air hose is
still attached after the filter is changed.
Refer to the Maintenance Schedule to determine when to replace the air
filter.
See “Scheduled Maintenance Services”
in the Index.
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Downloaded from www.Manualslib.com manuals search engine NOTICE:
If the air cleaner is off, a backfire can cause a damaging engine
fire. And, dirt can easily get into your engine, which will damage
it. Always have the air cleaner in place when you’re driving.
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid level is when the
engine oil
is changed. Refer to the Maintenance Schedule to determine
when
to change your fluid. See “Scheduled Maintenance Services” in the
Index.
How to Check
Because this operation can be a little difficult, you may choose to have this
done at your
GM dealer Service Department.
If you do it yourself, be sure to follow all the instructions here, or you could
get a false reading
on the dipstick.
NOTICE:
Too much or too little fluid can damage your transmission. Too
much can mean that some of the fluid could come out and fall on
hot engine parts or exhaust system parts, starting
a fire. Be sure
to get an accurate reading if you check your transmission fluid.
Wait at least
30 minutes before checking the transmission fluid level if you
have been driving:
When outside temperatures are above 90°F (32” C).
0 At high speed for quite a while.
0 In heavy traffic - especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal operating
temperature, which is 180°F to
200°F (82°C to 93°C).
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Downloaded from www.Manualslib.com manuals search engine A//- Wheel Drive
If you have an all-wheel-drive vehicle, be sure to perform the lubricant
checks described in this section. However, they have two additional systems
that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how often to check the
lubricant. See “Periodic Maintenance Inspections’’ in the Index.
How to Check Lubricant
If the level is below
the bottom
of the filler
plug hole, you’ll need
to add some lubricant.
Add enough lubricant
to raise the level
to the
bottom
of the filler
plug hole.
What to Use
Refer to the Maintenance Schedule to determine what kind of lubricant to
use. See “Recommended Fluids and Lubricants” in the Index.
Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how often to check the
lubricant and when to change it.
See “Scheduled Maintenance Services’’ in
the Index.
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Downloaded from www.Manualslib.com manuals search engine How to Check Lubricant
If the level is below
the bottom
of the filler
plug hole, you’ll need
to add some lubricant.
Add enough lubricant
to raise the
level to the
bottom of the filler
plug hole.
What to Use
Refer to the Maintenance Schedule to determine what kind of lubricant to
use. See “Recommended Fluids and Lubricants’’
in the Index.
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how often to check the
lubricant and when to change
it. See “Scheduled Maintenance Services” in
the Index.
How to Check Lubricant
- If the level is below
the bottom
of the filler
plug hole, you’ll need
to add some lubricant.
Add enough lubricant
to raise the level to the
bottom of the filler
plug hole.
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Downloaded from www.Manualslib.com manuals search engine Air Conditioning
Every now and then have your dealership check your air conditioning
system
to be sure it has not lost any cooling ability. If you think the system
is not working properly, have your dealership check it out as soon as
possible.
The air conditioning will not work when the temperature
is below 40°F
(4°C).
Lock Cylinders
To be sure your locks operate properly, they must be lubricated.
Refer
to the Maintenance Schedule to determine how often to lubricate them
and what type
of lubricant to use.
You should not use penetrating oils because they could wash out the factory
installed lubricant and cause the lock to bind. De-icers which contain
alcohol could also wash away the lubricant,
so be sure to lubricate the lock
after using a de-icer of this type.
Exhaust System
To help prevent damage to your exhaust system, do not continue to drive
your vehicle if you notice:
0 Engine misfiring
Loss of performance
Exhaust system components hanging lower than normal.
Loud exhaust system noises.
Other unusual operating conditions
Have your engine and exhaust system serviced regularly.
Three-way Catalytic Converter
Your vehicle’s three-way catalytic converter is designed to reduce the
pollutants in your vehicle’s exhaust. Use only unleaded fuel in your vehicle.
If you use leaded fuel, you could damage your three-way catalytic converter
and other engine components.
Engine Control Module System
This system has an oxygen (02) sensor that helps keep your engine’s
air-fuel mixture at a proper level. Use only unleaded fuel in your vehicle. If
you
use leaded fuel, you could damage your oxygen (02) sensor and affect
your vehicle’s emissions.
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Downloaded from www.Manualslib.com manuals search engine Tire lnspection and Rotation
Tires should be inspected every 6,000 to 8,000 miles ( 10 000 to 13 000 km)
for any signs of unusual wear. If unusual wear
is present, rotate your tires as
soon
as possible and check wheel alignment. Also check for damaged tires
or wheels. See “When It’s Time for New Tires” and “Wheel Replacement”
later
in this section for more information.
The purpose
of regular rotation is to achieve more uniform wear for all tires
on the vehicle. The first rotation is the most important. See “Scheduled
Maintenance Services”
in the Index for scheduled rotation intervals.
When rotating your tires, always use
the
correct rotation
pattern shown here.
Don’t include the compact spare tire
in your tire rotation.
After the tires have been rotated, adjust the front and rear inflation pressures
as shown on
the Certification/Tire label. Make certain that all wheel nuts are
properly tightened. See “Wheel
Nut Torque” in the Index.
6-43

Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
IMPORTANT:
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE
AS RECOMMENDED
Section
This section covers the maintenance required for your vehicle. Your vehicle
needs these services to retain its safety, dependability and emission control
performance.
Protection I
Have you purchased the GM Protection Plan? The Plan supplements your
new vehicle warranties. See your GM dealer for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your vehicle in good
working condition, but also helps the environment.
All recommended
maintenance procedures are important. Improper vehicle maintenance or the
removal of important components can significantly affect the quality of the
air we breathe. Improper fluid levels or even the wrong tire inflation can
increase the level
of emissions from your vehicle. To help protect our
environment, and
to help keep your vehicle in good condition, please
maintain your vehicle properly.
7-1

Downloaded from www.Manualslib.com manuals search engine How This Section is Organized
The remainder of this section is divided into five parts:
“Part A: Scheduled Maintenance Services” shows what to have done and
how often. Some of
these services can be complex, so unless you are
technically qualified and have the necessary equipment,
you should let your
dealer’s service department or another qualified service center do
these jobs.
If
you are skilled enough to do some work on your vehicle, you will
probably want to get the service information
GM publishes. See “Service
Publications”
in the Index.
“Part B: Owner Checks and Services” tells you what should be checked
whenever you stop for fuel. It also explains what
you can easily do to help
keep your
vehicle in good condition.
“Part C: Periodic Maintenance Inspections” explains important
inspections that your
GM dealer’s service department or another qualified
service center should perform.
“Part D: Recommended Fluids and Lubricants” lists some products GM
recommends to help keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do the work yourself or
have
it done.
“Part E: Maintenance Record” provides a place for you to record the
maintenance performed on your vehicle. Whenever any maintenance is
performed, be sure
to write it down in this part. This will help you
determine when your next maintenance should be done. In addition,
it is a
good idea to keep your maintenance receipts. They may be needed to
qualify your vehicle for warranty repairs.
7-2