fuel pressure CHEVROLET ASTRO CARGO VAN 2001 2.G Owners Manual

ix
For example,
these symbols
are used on an
original battery:
CAUTION
POSSIBLE
INJURY
PROTECT
EYES BY
SHIELDING
CAUSTIC
BATTERY
ACID COULD
CAUSE
BURNS
AVOID
SPARKS OR
FLAMES
SPARK OR
FLAME
COULD
EXPLODE
BATTERY
These symbols
are important for
you and your
passengers
whenever your
vehicle is driven:
CHILD
RESTRAINT
TOP STRAP
ANCHOR
DOOR LOCK
UNLOCK
FASTEN
SEAT
BELTS
POWER
WINDOW
AIR BAG
These symbols
have to do with
your lamps:
MASTER
LIGHTING
SWITCH
TURN
SIGNALS
PARKING
LAMPS
HAZARD
WARNING
FLASHER
DAYTIME
RUNNING
LAMPS
FOG LAMPS
These symbols
are on some of
your controls:
WINDSHIELD
WIPER
WINDSHIELD
WASHER
WINDSHIELD
DEFROSTER
REAR
WINDOW
DEFOGGER
VENTILATING
FAN
These symbols
are used on
warning and
indicator lights:
ENGINE
COOLANT
TEMP
BATTERY
CHARGING
SYSTEM
BRAKE
COOLANT
ENGINE OIL
PRESSURE
ANTI-LOCK
BRAKES
Here are some
other symbols
you may see:
FUSE
LIGHTER
HORN
FUEL
Vehicle Symbols
These are some of the symbols you may find on your vehicle. Also see ªWarning Lights and Gagesº in the Index.

For
a More
Detailed Look at
What's Under the Hood
See Section 6
Service Station Guide
Oil Viscosity
Engine Oil
See Section 6
Engine Oil Dipstick
See Section 6
Fuel
Use unleaded only.
See Section 6
for octane ratings.
Cooling System
See Section 5
Hood Release
See Section 6
Windshield Washer
Fluid
See Section 6
Spare Tire Pressure
See Section 5
Battery
See Section 6
Fuel Door
See Section 6
Tire Pressure
See Section 6

4-21
When you want to leave the freeway, move to the proper
lane well in advance. If you miss your exit, do not,
under any circumstances, stop and back up. Drive on to
the next exit.
The exit ramp can be curved, sometimes quite sharply.
The exit speed is usually posted.
Reduce your speed according to your speedometer, not
to your sense of motion. After driving for any distance
at higher speeds, you may tend to think you are going
slower than you actually are.
Before Leaving on a Long Trip
Make sure you're ready. Try to be well rested. If you
must start when you're not fresh
-- such as after a day's
work
-- don't plan to make too many miles that first part
of the journey. Wear comfortable clothing and shoes you
can easily drive in.
Is your vehicle ready for a long trip? If you keep it
serviced and maintained, it's ready to go. If it needs
service, have it done before starting out. Of course,
you'll find experienced and able service experts in
GM dealerships all across North America.
They'll be ready and willing to help if you need it.Here are some things you can check before a trip:

Windshield Washer Fluid: Is the reservoir full?
Are all windows clean inside and outside?

Wiper Blades: Are they in good shape?

Fuel, Engine Oil, Other Fluids: Have you checked
all levels?

Lamps: Are they all working? Are the lenses clean?

Tires: They are vitally important to a safe,
trouble
-free trip. Is the tread good enough for
long
-distance driving? Are the tires all inflated to the
recommended pressure?

Weather Forecasts: What's the weather outlook
along your route? Should you delay your trip a short
time to avoid a major storm system?

Maps: Do you have up
-to-date maps?

4-28
Loading Your Vehicle
The Certification/Tire label in your vehicle will look
similar to this example.The Certification/Tire label is found on the rear edge of
the driver's door. The label shows the size of your
original tires and the inflation pressures needed to obtain
the gross weight capacity of your vehicle.
This is called the Gross Vehicle Weight Rating (GVWR).
The GVWR includes the weight of the vehicle, all
occupants, fuel, cargo and tongue weight, if pulling
a trailer.
The Certification/Tire label also tells you the maximum
weights for the front and rear axles, called the Gross
Axle Weight Rating (GAWR). To find out the actual
loads on your front and rear axles, you need to go to a
weigh station and weigh your vehicle. Your dealer can
help you with this. Be sure to spread out your load
equally on both sides of the center line.
Never exceed the GVWR for your vehicle, or GAWR
for either the front or rear axle.
And, if you do have a heavy load, you should
spread it out.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Filling Your Tank
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-11 Engine Oil
6
-15 Engine Cover
6
-19 Engine Air Cleaner/Filter
6
-20 Automatic Transmission Fluid
6
-24 All-Wheel Drive (If Equipped)
6
-25 Rear Axle
6
-26 Engine Coolant
6
-29 Radiator Pressure Cap
6
-30 Power Steering Fluid
6
-30 Windshield Washer Fluid
6
-32 Brakes6
-35 Battery
6
-36 Bulb Replacement
6
-42 Windshield Wiper Blade Replacement
6
-43 Tires
6
-51 Appearance Care
6
-51 Cleaning the Inside of Your Vehicle
6
-54 Cleaning the Outside of Your Vehicle
6
-56 Cleaning Tires
6
-57 Finish Damage
6
-57 Underbody Maintenance
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-59 Service Parts Identification Label
6
-60 Electrical System
6
-68 Capacities and Specifications
6
-69 Normal Maintenance Replacement Parts

6-11
Before closing the hood, be sure all the filler caps are on
properly. Then lift the hood to relieve pressure on the
hood prop.
Remove the hood prop
from the slot in the hood
and return the prop to
its retainer.
Then just pull the hood down and close it firmly.
Engine Oil
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick has a yellow ring and is located
near the center of the engine compartment. See ªEngine
Compartment Overviewº in the Index for more
information on location.

6-44
NOTICE:
Don't let anyone tell you that underinflation or
overinflation is all right. It's not. If your tires
don't have enough air (underinflation), you can
get the following:

Too much flexing

Too much heat

Tire overloading

Bad wear

Bad handling

Bad fuel economy.
If your tires have too much air (overinflation),
you can get the following:

Unusual wear

Bad handling

Rough ride

Needless damage from road hazards.
When to Check
Check your tires once a month or more.
Don't forget your compact spare tire. It should be
at 60 psi (420 kPa).
How to Check
Use a good quality pocket
-type gage to check tire
pressure. You can't tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they're underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km). Any time you notice unusual wear,
rotate your tires as soon as possible and check wheel
alignment. Also check for damaged tires or wheels.
See ªWhen It's Time for New Tiresº and ªWheel
Replacementº later in this section for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves, use
ratchet/wheel wrench to tighten the cable. See ªStoring a
Flat or Spare Tire and Toolsº in the Index.

6-65
Feed Usage
AUX B Upfitter Battery Feed
AUX A Upfitter Accessory FeedRelay Usage
A/C Relay Rear Heat and Air Conditioning
Upfitter
-ACCY
RelayUpfitter Accessory
Starter
Enable RelayStarter
A/C
Enable RelayAir Conditioning
Headlamps
RelayHeadlamps
Fuel Pump Relay Fuel Pump
Fuse/Circuit
BreakerUsage
UPFITTER
-
BATTUpfitter Battery Power Stud,
Trailer Wiring Harness
UPFITTER
-
ACCYUpfitter Accessory Relay
Spare Not used
Spare Not used
Spare Not used
ECM
-1B Fuel Pump Relay and Motor,
VCM, Oil Pressure Switch/Sender

6-68
Capacities and Specifications
All capacities are approximate. When adding, be sure
to fill to the appropriate level or as recommended in
this manual. English and metric conversions are given.
See refrigerant charge label under the hood for charge
capacity information and requirements. Please refer to
ªRecommended Fluids and Lubricantsº in the Index
for more information.
Engine Specifications
Engine ªVORTECº 4300 V6 CSFI*. . . . . . . . . . . . . .
RPO L35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-6-5-4-3-2 . . . . . . . . . . . . . . . . . . . . . .
Horsepower 190 at 4,400 rpm. . . . . . . . . . . . . . . . . . .
*Central Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel 100 lb-ft (140 N´m) . . . . . . .
Tire Pressures See ªLoading Your Vehicleº . . . . . . . .
in the Index.
Cooling System Capacity
Quantity
without Rear Heater* 13.5 quarts (12.8 L). . . . . . . . .
Quantity
with Rear Heater* 16.5 quarts (15.6 L). . . . . . . . . . .
After refill, the level must be checked.
*All quantities are approximate.
Crankcase Capacity
Quantity
with Filter* 4.5 quarts (4.3 L). . . . . . . . . . . . . . . . . . .
After refill, the level must be checked. Do not overfill.
*All quantities are approximate.
Fuel Tank Capacity
Standard Tank 27.0 U.S. gallons (101.8 L). . . . . . . .
Transmission Capacity
Automatic Transmission
(Drain and Refill) 5.0 quarts (4.7 L). . . . . . . . . . . . .

7-43
Part B: Owner Checks and Services
Listed in this part are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. See ªEngine Oilº in the Index for
further details.Engine Coolant Level Check
Check the engine coolant level and add DEX
-COOL

coolant mixture if necessary. See ªEngine Coolantº in
the Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See ªWindshield Washer Fluidº in the
Index for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
Don't forget to check your spare tire. See ªTiresº in the
Index for further details.