maintenance CHEVROLET ASTRO CARGO VAN 2003 2.G Owner's Guide

Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26andPart C: Periodic MaintenanceInspections on
page 6-30.
Footnotes
²The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however, urge
that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
#Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift linkage,
parking brake cable guides and brake pedal springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-31.
7,500 Miles (12 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +).
6-18

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-15for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-28for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the windshield
washer tank and add the proper ¯uid if necessary.
See
Windshield Washer Fluid on page 5-41for further
details.
At Least Once a Month
Tire In¯ation Check
Make sure tires are in¯ated to the correct pressures.
Don't forget to check your spare tire. SeeTires on
page 5-63for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-26

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-30

Part E: Maintenance Record
After the scheduled services are performed, record the date, odometer reading and who performed the service and
any additional information from ªOwner Checks and Servicesº or ªPeriodic Maintenanceº on the following record
pages. Also, you should retain all maintenance receipts.
Maintenance Record
DateOdometer
ReadingServiced By Maintenance Record
6-34

Maintenance Record (cont'd)
DateOdometer
ReadingServiced By Maintenance Record
6-35

Maintenance Record (cont'd)
DateOdometer
ReadingServiced By Maintenance Record
6-36

Online Owner Center
The Owner Center is a resource for your GM ownership
needs. You can ®nd your speci®c vehicle information
all in one place.
The Owner Center allows you to:
·Get e-mail service reminders.
·Access information about your speci®c vehicle,
including tips and videos and an electronic
version of this owner's manual. (United States only)
·Keep track of your vehicle's service history and
maintenance schedule.
·Find GM dealers for service nationwide.
·Receive special promotions and privileges only
available to members. (United States only)
Refer to the web for updated information.
To register your vehicle, visit www.MyGMLink.com.
(United States) or My GM Canada within
www.gmcanada.com (Canada).
Customer Assistance for Text
Telephone (TTY) Users
To assist customers who are deaf, hard of hearing, or
speech-impaired and who use Text Telephones (TTYs),
Chevrolet has TTY equipment available at its Customer
Assistance Center. Any TTY user can communicate
with Chevrolet by dialing: 1-800-833-CHEV (2438).
(TTY users in Canada can dial 1-800-263-3830.)
Customer Assistance Offices
Chevrolet encourages customers to call the toll-free
number for assistance. If a U.S. customer wishes
to write to Chevrolet, the letter should be addressed to
Chevrolet's Customer Assistance Center.
United States ± Customer Assistance
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
1-800-222-1020
1-800-833-2438 (For Text Telephone devices
(TTYs))
Roadside Assistance: 1-800-CHEV-USAž (243-8872)
Fax Number: 313-381-0022
7-4

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner's Information
Owner publications are written speci®cally for owners
and intended to provide basic operational information
about the vehicle. The owner's manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner's Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner's Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12

A
Accessory Power Outlets.................................3-16
Activating the Theft-Deterrent Feature................3-48
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-70
Adding Washer Fluid.......................................5-41
Additional Program Information.........................7-10
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-92
Add-On Equipment..........................................4-31
Adjusting the Speakers (Balance/Fade)......3-40, 3-43
Air Bag System..............................................1-62
Adding Equipment to Your Air
Bag-Equipped Vehicle...............................1-70
How Does an Air Bag Restrain?....................1-67
Servicing Your Air Bag-Equipped Vehicle.........1-69
What Makes an Air Bag In¯ate?....................1-67
What Will You See After an Air Bag In¯ates?......1-68
When Should an Air Bag In¯ate?...................1-66
Where Are the Air Bags?..............................1-64
Air Bag .........................................................3-26
Readiness Light..........................................3-26
Air Cleaner/Filter, Engine.................................5-24
All-Wheel Drive (AWD) System.........................2-26
All-Wheel Drive...............................................5-52
All-Wheel-Drive Service Light............................3-35
AM-FM Radio.................................................3-39AM ...............................................................3-50
Antenna, Fixed Mast.......................................3-50
Anti-Lock Brake, System Warning Light..............3-29
Anti-lock Brake System..................................... 4-7
Appearance Care............................................5-83
Care of Safety Belts....................................5-86
Chemical Paint Spotting...............................5-89
Cleaning the Inside of Your Vehicle................5-83
Cleaning the Outside of Your Vehicle..............5-86
Finish Damage............................................5-88
Sheet Metal Damage...................................5-88
Underbody Maintenance...............................5-89
Vehicle Care/Appearance Materials................5-89
Weatherstrips..............................................5-86
Ashtrays........................................................3-17
Audio System(s).............................................3-38
AM-FM Radio.............................................3-39
Care of Your CD Player...............................3-50
Care of Your CDs........................................3-50
Fixed Mast Antenna.....................................3-50
Radio with CD............................................3-41
Rear Seat Audio (RSA)................................3-46
Setting the Time for Radios with
HR and MN Buttons.................................3-38
Setting the Time for Radios
with the Set Button...................................3-38
Theft-Deterrent Feature................................3-47
Understanding Radio Reception.....................3-50
1

Checking Brake Fluid......................................5-43
Checking Coolant............................................5-29
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-11
Checking Your Restraint Systems......................1-71
Check...........................................................3-30
Engine Light...............................................3-30
Gages Warning Light...................................3-36
Chemical Paint Spotting...................................5-89
Child Restraints..............................................1-44
Child Restraint Systems...............................1-44
Infants and Young Children...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-35
Securing a Child Restraint Designed for the
LATCH System........................................1-54
Securing a Child Restraint in a Center Seat
Position..................................................1-57
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-54
Securing a Child Restraint in the Right Front
Seat Position...........................................1-59
Top Strap Anchor Location............................1-50
Top Strap...................................................1-48
Where to Put the Restraint...........................1-47
Cigarette Lighter.............................................3-17
Cleaning Aluminum Wheels..............................5-88
Cleaning Exterior Lamps/Lenses.......................5-86Cleaning Fabric/Carpet....................................5-83
Cleaning Glass Surfaces..................................5-85
Cleaning Interior Plastic Components.................5-85
Cleaning Leather............................................5-85
Cleaning the Top of the Instrument Panel...........5-85
Cleaning the Windshield and Wiper Blades.........5-87
Cleaning Tires................................................5-88
Cleaning Vinyl................................................5-85
Cleaning........................................................5-83
Inside of Your Vehicle..................................5-83
Outside of Your Vehicle................................5-86
Underbody Maintenance...............................5-89
Weatherstrips..............................................5-86
Climate Control System...................................3-18
Rear Air Conditioning System........................3-20
Rear Heating System...................................3-19
Rear..........................................................3-21
Compact Disc Messages..................................3-45
Compact Spare Tire........................................5-82
Composite Headlamps.....................................5-56
Control of a Vehicle.......................................... 4-6
Convenience Net............................................2-45
Coolant.........................................................3-30
Engine Temperature Gage............................3-30
Heater, Engine............................................2-22
Cooling System..............................................5-33
Cruise Control................................................3-10
Current and Past Model Order Forms................7-12
3