lights CHEVROLET ASTRO CARGO VAN 2003 2.G Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................1-13
Child Restraints
.......................................1-35
Air Bag System
.......................................1-62
Restraint System Check
............................1-71
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-16
Theft-Deterrent Systems
............................2-18
Starting and Operating Your Vehicle
...........2-19
Mirrors
....................................................2-32
HomeLink
žTransmitter
.............................2-34
Storage Areas
.........................................2-38
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-18
Warning Lights, Gages and Indicators
.........3-23
Audio System(s)
.......................................3-38
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2Towing
....................................................4-29
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-11
All-Wheel Drive
........................................5-52
Rear Axle
...............................................5-53
Front Axle
...............................................5-54
Bulb Replacement
....................................5-55
Windshield Wiper Blade Replacement
.........5-62
Tires
......................................................5-63
Appearance Care
.....................................5-83
Vehicle Identi®cation
.................................5-91
Electrical System
......................................5-92
Capacities and Speci®cations
.....................5-99
Normal Maintenance Replacement Parts
....5-101
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
...........................7-10
Index.................................................................1
2003 Chevrolet Astro Owner ManualM

Vehicle Damage Warnings
Also, in this book you will ®nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You'll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a speci®c component, control,
message, gage or indicator.
If you need help ®guring out a speci®c name of a
component, gage or indicator, reference the following
topics:
·Seats and Restraint Systems in Section 1
·Features and Controls in Section 2
·Instrument Panel Overview in Section 3
·Climate Controls in Section 3
·Warning Lights, Gages and Indicators in Section 3
·Audio System(s) in Section 3
·Engine Compartment Overview in Section 5
iv

Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors from about 3 feet (1 m) up to 30 feet
(9 m) away using the remote keyless entry transmitter
supplied with your vehicle.
UNLOCK:Press UNLOCK
once for the driver's door to
unlock, the parking lamps
to ¯ash and the interior
lights to go on.
If you press UNLOCK again within three seconds, all
doors will unlock.LOCK:Press LOCK to lock all the doors. Press LOCK
again within three seconds and the horn will chirp.
REAR 2X:Press the REAR button twice within three
seconds to unlock the rear hatch or cargo doors.
The parking lamps will ¯ash and the interior lights will
go on. If the engine is running, the automatic
transmission must be in PARK (P) or NEUTRAL (N) for
the REAR 2X button to operate.
L(Panic Alarm):Press this button for the horn to
sound and the headlamps and taillamps to ¯ash for up to
30 seconds. This can be turned off by pressing the
panic button again, waiting for 30 seconds, or starting
the vehicle.
Matching Transmitter(s) to Your
Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of four
transmitters matched to it.
2-5

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-5
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-6
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-18
Climate Control System.................................3-18
Rear Heating System....................................3-19
Rear Air Conditioning System.........................3-20
Rear Climate Control System.........................3-21
Warning Lights, Gages and Indicators.............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Safety Belt Reminder Light.............................3-26
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Voltmeter Gage............................................3-28
Brake System Warning Light..........................3-28Anti-Lock Brake System Warning Light.............3-29
Engine Coolant Temperature Gage..................3-30
Malfunction Indicator Lamp.............................3-30
Oil Pressure Gage........................................3-34
Security Light...............................................3-35
Service All-Wheel Drive Light.........................3-35
Tow/Haul Mode Light....................................3-36
Check Gages Warning Light...........................3-36
Fuel Gage...................................................3-36
Low Fuel Warning Light.................................3-37
Audio System(s).............................................3-38
Setting the Time for Radios with
the Set Button..........................................3-38
Setting the Time for Radios with
HR and MN Buttons..................................3-38
AM-FM Radio...............................................3-39
Radio with CD..............................................3-41
Rear Seat Audio (RSA).................................3-46
Theft-Deterrent Feature..................................3-47
Understanding Radio Reception......................3-50
Care of Your CDs.........................................3-50
Care of Your CD Player................................3-50
Fixed Mast Antenna......................................3-50
Section 3 Instrument Panel
3-1

The exterior lamp control has three positions:
9(Off):Turning the control to this position turns off
all lamps except the Daytime Running Lamps (DRL).
;(Parking Lamps):Turning the control to this
position turns on the parking lamps, together with the
following:
·Sidemarker Lamps
·Taillamps
·License Plate Lamps
·Instrument Panel Lights
·Ashtray Lamp
O(Headlamps):Turning the control to this position
turns on the headlamps, together with the previously
listed lamps and lights.
Automatic Headlamp System
When it is dark enough outside, your automatic
headlamp system will turn on your headlamps at the
normal brightness along with other lamps such as
the taillamps, sidemarker, parking lamps and the
instrument panel lights. The radio lights will also dim.
Your vehicle is equipped with a light sensor on the top of
the instrument panel in the defroster grille. Be sure it
is not covered, or the system will be on whenever
the ignition is on.
The system may also turn on your headlamps when
driving through a parking garage, heavy overcast
weather or a tunnel. This is normal.
There is a delay in the transition between the daytime
and nighttime operation of the Daytime Running
Lamps (DRL) and the automatic headlamp systems so
that driving under bridges or bright overhead street
lights does not affect the system. The DRL and
automatic headlamp system will only be affected when
the light sensor sees a change in lighting lasting
longer than the delay.
3-13

When it begins to get dark, the automatic headlamp
system will switch from DRL to the headlamps or the last
chosen headlamp setting that was used.
To idle your vehicle with the DRL off, put the
transmission in PARK (P). The DRL will stay off until
you shift out of PARK (P).
The following does not apply to vehicles ®rst sold in
Canada.
When necessary, you may turn off the automatic
headlamp system and the Daytime Running Lamps
(DRL) feature by following the steps below:
1. Turn the ignition to RUN.
2. Press the DOME OVERRIDE button four times
within six seconds. After the fourth press of the
button, a chime will sound informing you that
the system is off.
To return to the automatic mode, push the DOME
OVERRIDE button four times within six seconds (the
chime will sound), or turn the ignition to off and then to
RUN again.
As with any vehicle, you should turn on the regular
headlamp system when you need it.
Interior Lamps
Instrument Panel Brightness Control
The thumbwheel for this feature is located to the right of
the exterior lamps control.
(Instrument Panel Brightness):Turn the thumbwheel
up to brighten the lights or down to dim them.
Moving the thumbwheel up to the ®rst position will
activate the interior dome lamps.
Exit Lighting
With exit lighting, the interior lamps will come on when
you remove the key from the ignition. The lights will not
come on if the DOME OVERRIDE button is pressed in.
Entry Lighting
Your vehicle is equipped with an illuminated entry
feature.
When a door is opened, the dome lamps will come on if
the DOME OVERRIDE button is in the out position.
When all the doors are closed, the lamps will stay on for
a short period of time and will then go out. If the
DOME OVERRIDE button is pressed in, the lamps will
not come on.
3-15

Dome Lamps
The dome lamps will come on when you open a door,
except with the liftgate glass (if equipped).
You can also turn the dome lamps on by turning the
thumbwheel, located next to the exterior lamp control, all
the way up. In this position, the dome lamps will
remain on whether a door is opened or closed.
You can use the DOME OVERRIDE button, located
near the exterior lamp control, to set the dome lamps to
come on automatically when a door is opened, or to
remain off. To turn the lamps off, press the button into
the in position, the dome lamps will remain off when
a door is open. To return the lamps to automatic
operation, press the button again and return it to the out
position. With the button in this position, the dome
lamps will come on when you open a door.
Battery Run-Down Protection
This feature shuts off the dome, courtesy, vanity,
reading and glove box lights if they are left on for more
than 20 minutes when the ignition is off. This will keep
your battery from running down.
If the battery run-down protection shuts off the interior
lamps, it may be necessary to do one of the following to
return to normal operation:
·Shut off all lamps and close all doors, or
·turn the ignition key to RUN.
Accessory Power Outlets
You can plug accessory electrical equipment into an
accessory power outlet. Just pull on the outlet cover to
remove it and follow the proper installation instructions
that are included with any electrical equipment that
you install.
The accessory power outlet is located on the
passenger's side of the front storage compartment.
These circuits are protected by a fuse and have
maximum current levels.
Certain power accessory plugs may not be compatible
to the power accessory outlet and could result in
blown vehicle or adapter fuses. If you experience a
problem, see your dealer for additional information on
the power accessory plugs.
Notice:When using an accessory power outlet,
maximum electrical load must not exceed 25 amps.
Always turn off any electrical equipment when
not in use. Leaving electrical equipment on for
extended periods will drain your battery.
Notice:Power outlets are designed for accessory
plugs only. Do not hang any type of accessory
or accessory bracket from the plug. Improper use of
the power outlet can cause damage not covered
by your warranty.
3-16

Warning Lights, Gages and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause
an expensive repair or replacement. Paying attention to
your warning lights and gages could also save you
or others from injury.
Warning lights come on when there may be or is a
problem with one of your vehicle's functions. As you will
see in the details on the next few pages, some
warning lights come on brie¯y when you start the
engine just to let you know they're working. If you are
familiar with this section, you should not be alarmed
when this happens.Gages can indicate when there may be or is a problem
with one of your vehicle's functions. Often gages
and warning lights work together to let you know when
there's a problem with your vehicle.
When one of the warning lights comes on and stays on
when you are driving, or when one of the gages shows
there may be a problem, check the section that tells you
what to do about it. Please follow this manual's advice.
Waiting to do repairs can be costly ± and even
dangerous. So please get to know your warning lights
and gages. They're a big help.
3-23

Here are some tips on night driving.
·Drive defensively.
·Don't drink and drive.
·Adjust your inside rearview mirror to reduce the
glare from headlamps behind you.
·Since you can't see as well, you may need to slow
down and keep more space between you and
other vehicles.
·Slow down, especially on higher speed roads. Your
headlamps can light up only so much road ahead.
·In remote areas, watch for animals.
·If you're tired, pull off the road in a safe place
and rest.
No one can see as well at night as in the daytime.
But as we get older these differences increase.
A 50-year-old driver may require at least twice as much
light to see the same thing at night as a 20-year-old.
What you do in the daytime can also affect your
night vision. For example, if you spend the day in bright
sunshine you are wise to wear sunglasses.Your eyes will have less trouble adjusting to night. But if
you're driving, don't wear sunglasses at night. They
may cut down on glare from headlamps, but they also
make a lot of things invisible.
You can be temporarily blinded by approaching
headlamps. It can take a second or two, or even several
seconds, for your eyes to re-adjust to the dark. When
you are faced with severe glare (as from a driver
who doesn't lower the high beams, or a vehicle with
misaimed headlamps), slow down a little. Avoid staring
directly into the approaching headlamps.
Keep your windshield and all the glass on your vehicle
clean Ð inside and out. Glare at night is made much
worse by dirt on the glass. Even the inside of the glass
can build up a ®lm caused by dust. Dirty glass makes
lights dazzle and ¯ash more than clean glass would,
making the pupils of your eyes contract repeatedly.
Remember that your headlamps light up far less of a
roadway when you are in a turn or curve. Keep
your eyes moving; that way, it's easier to pick out dimly
lighted objects. Just as your headlamps should be
checked regularly for proper aim, so should your eyes
be examined regularly. Some drivers suffer from
night blindness Ð the inability to see in dim light Ð and
aren't even aware of it.
4-15

Engine Coolant
The cooling system in your vehicle is ®lled with
DEX-COOLžengine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs ®rst, if you add
only DEX-COOL
žextended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see
Engine Overheating on
page 5-31.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
žcoolant will:
·Give freezing protection down to-34ÉF (-37ÉC).
·Give boiling protection up to 265ÉF (129ÉC).
·Protect against rust and corrosion.
·Help keep the proper engine temperature.
·Let the warning lights and gages work as they
should.
Notice:When adding coolant, it is important that
you use only DEX-COOLž(silicate-free) coolant.
If coolant other than DEX-COOLžis added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the engine
coolant will require change sooner Ð at 30,000 miles
(50,000 km) or 24 months, whichever occurs ®rst.Damage caused by the use of coolant other than
DEX-COOL
žis not covered by your new vehicle
warranty.
What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOLžcoolant which won't damage
aluminum parts. If you use this coolant mixture,
you don't need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you wouldn't get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
5-28