ECU CHEVROLET ASTRO CARGO VAN 2004 2.G Owner's Guide

Security Light
This light will come on
briey when you turn the
ignition key to START.
The light will stay on until the engine starts. If the light
ashes, the Passlock
®System has entered a tamper
mode. If the vehicle fails to start, seePasslock®
on page 2-17.
If the light comes on continuously while driving and
stays on, there may be a problem with the Passlock
®
System. Your vehicle will not be protected by Passlock®,
and you should see your GM dealer.
Service All-Wheel Drive Light
This light should come on
briey when you turn on
the ignition, as a check to
show you it is working.
The SERVICE AWD light comes on to indicate that
there may be a problem with the drive system and
service is required. Malfunctions can be indicated by
the system before any problem is apparent, which may
prevent serious damage to the vehicle. This system
is also designed to assist your service technician
in correctly diagnosing a malfunction.
3-33

Activating the Theft-Deterrent Feature
The instructions which follow explain how to enter
your secret code to activate the THEFTLOCK®
system. Read through all nine steps before starting
the procedure.
If you allow more than 15 seconds to elapse between
any steps, the radio automatically reverts to time
and you must start the procedure over at Step 4.
1. Write down any three or four-digit number from
000 to 1999 and keep it in a safe place separate
from the vehicle.
2. Turn the ignition on.
3. Turn the radio off.
4. Press the 1 and 4 pushbuttons at the same time.
Hold them down until --- appears on the display.
Next you will use the secret code number which
you have written down.5. Press MN and 000 will appear on the display.
6. Press MN again to make the last two digits agree
with your code.
7. Press HR to make the rst one or two digits agree
with your code.
8. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. REP will appear on the display to indicate
that Steps 5 through 7 need to be repeated to
conrm your secret code.
9. Press AM FM again. SEC will appear on the display
to indicate that the radio is secure. The LED
indicator by the volume knob will begin ashing
when the ignition is turned off.
3-45

Unlocking the Theft-Deterrent Feature
After a Power Loss
Enter your secret code as follows; pause no more
than 15 seconds between steps:
1. Turn the ignition on. LOC will appear on
the display.
2. Press MN and 000 will appear on the display.
3. Press MN again to make the last two digits agree
with your code.
4. Press HR to make the rst one or two digits agree
with your code.
5. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. The display will show SEC, indicating
the radio is now operable and secure.
If you enter the wrong code eight times, INOP will appear
on the display. You will have to wait an hour with the
ignition on before you can try again. When you try again,
you will only have three chances, eight tries per chance,
to enter the correct code before INOP appears.
If you lose or forget your code, contact your dealer.
Disabling the Theft-Deterrent Feature
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press and hold the 1 and 4 pushbuttons at the
same time until SEC appears on the display.
4. Press MN and 000 will appear on the display.
5. Press MN again to make the last two digits agree
with your code.
6. Press HR to make the rst one or two digits agree
with your code.
7. Press AM FM after you have conrmed that the
code matches the secret code you have written
down. --- will appear on the display, indicating that
the radio is no longer secured.
If the code entered is incorrect, SEC will appear on the
display. The radio will remain secured until the correct
code is entered.
When battery power is removed and later applied to
a secured radio, the radio will not turn on and LOC will
appear on the display.
To unlock a secured radio, seeUnlocking the
Theft-Deterrent Feature After a Power Lossearlier
in this section.
3-46

Winter Driving
Here are some tips for winter driving:
Have your vehicle in good shape for winter.
You may want to put winter emergency supplies
in your vehicle.Also seeTires on page 5-60.
Include an ice scraper, a small brush or broom, a
supply of windshield washer uid, a rag, some winter
outer clothing, a small shovel, a ashlight, a red
cloth and reective warning triangles. And, if you will be
driving under severe conditions, include a small bag
of sand, a piece of old carpet or a couple of burlap bags
to help provide traction. Be sure you properly secure
these items in your vehicle.
Driving on Snow or Ice
Most of the time, those places where your tires meet
the road probably have good traction.
However, if there is snow or ice between your tires and
the road, you can have a very slippery situation. You
will have a lot less traction or “grip” and will need to be
very careful.
4-24

Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside of your vehicle — like suitcases,
tools, packages, or anything else — they will go as
fast as the vehicle goes. If you have to stop or
turn quickly, or if there is a crash, they’ll keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn,
or in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
Do not leave an unsecured child restraint
in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down unless
you need to.
Payload
The Payload Capacity is shown on the Certication/Tire
label. This is the maximum load capacity that your
vehicle can carry. Be sure to include the weight of the
people inside as part of your load. If you added any
accessories or equipment after your vehicle left
the factory, remember to subtract the weight of these
things from the payload. Your dealer can help you
with this.
Trailering Package
There is a load rating which includes the weight of the
vehicle and the trailer it tows. This rating is called
the Gross Combination Weight Rating (GCWR).
When you weigh your trailer, be sure to include the
weight of everything you put in it. And, remember
to gure the weight of the people inside the vehicle as
part of your load.
Add-On Equipment
When you carry removable items, you may need to
put a limit on how many people you carry inside your
vehicle. Be sure to weigh your vehicle before you
buy and install the new equipment.
4-34

Driving with a Trailer
{CAUTION:
If you have a rear-most window open and
you pull a trailer with your vehicle, carbon
monoxide (CO) could come into your vehicle.
You can not see or smell CO. It can cause
unconsciousness or death. SeeEngine
Exhaust on page 2-29. To maximize your safety
when towing a trailer:
Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
Keep the rear-most windows closed.
If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle. Do not use
the climate control setting for maximum
air because it only recirculates the air
inside your vehicle. See Climate Control
System in the Index.Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you’ll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving
and then apply the trailer brake controller by hand to
be sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that
the load is secure, and that the lamps and any trailer
brakes are still working.
4-41

2. Remove the instrument panel extension by
removing the two nuts that secure it in place. The
nuts are located at the bottom of the extension
on the driver’s and passenger’s side corners.3. Remove the screws located near the top on each
side of the extension. Grasp the extension from
both sides and gently remove it.
5-18

Reinstalling the Engine Cover
1. Lift the engine cover into the front of the vehicle
and slide it all the way forward. Make sure the
rubber seal is over the latches.
2. Tighten the two bolts located on the engine cover
to reinstall the cover to the front of the dash.
3. Put the heater duct over the engine cover
studs. Push up on the duct gently until it snaps
into place.
4. Reconnect the electrical connectors.
5. Reconnect the AM radio ground strap.
6. Reinstall the engine cover extension by gently
squeezing the sides and sliding it into place.
Make sure all of the fastener clips engage and
the extension ts properly in place. Reinstall and
tighten the two screws.
7. Reinstall the two nuts to secure the extension
in place.
Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
the location of the engine air cleaner/lter.
When to Inspect the Engine
Air Cleaner/Filter
Inspect the engine air cleaner/lter every
15,000 miles (25 000 km) and replace every
30,000 miles (50 000 km). If you are driving in
dusty/dirty conditions, inspect the lter at each
engine oil change.
5-21

How to Inspect the Engine
Air Cleaner/Filter
To inspect the air cleaner/lter remove the lter from
the vehicle and lightly shake the lter to release
loose dust and dirt. If the lter remains caked with dirt,
a new lter is required.
To inspect or replace the engine air cleaner/lter,
do the following:
1. Unsnap both clips on the lter cover.
2. Remove the cover.
3. Inspect or replace the engine air cleaner/lter.
4. Replace the cover.
5. Snap both clips to secure the cover.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air, it helps
to stop ame if the engine backres. If it is
not there and the engine backres, you could
be burned. Do not drive with it off, and be
careful working on the engine with the air
cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre
can cause a damaging engine re. And, dirt
can easily get into your engine, which will damage
it. Always have the air cleaner/lter in place
when you are driving.
5-22

Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixtureat the coolant recovery tank,but be
careful not to spill it.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you
will almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap — even a little — when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
seeCooling System on page 5-31.
Radiator Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may occur.
Be sure the cap is properly and tightly secured.
The radiator pressure cap
is located in the engine
compartment on the
passenger’s side of the
vehicle. SeeEngine
Compartment Overview
on page 5-12for more
information on location.
5-28