key CHEVROLET ASTRO CARGO VAN 2004 2.G Owner's Guide

Security Light
This light will come on
briey when you turn the
ignition key to START.
The light will stay on until the engine starts. If the light
ashes, the Passlock
®System has entered a tamper
mode. If the vehicle fails to start, seePasslock®
on page 2-17.
If the light comes on continuously while driving and
stays on, there may be a problem with the Passlock
®
System. Your vehicle will not be protected by Passlock®,
and you should see your GM dealer.
Service All-Wheel Drive Light
This light should come on
briey when you turn on
the ignition, as a check to
show you it is working.
The SERVICE AWD light comes on to indicate that
there may be a problem with the drive system and
service is required. Malfunctions can be indicated by
the system before any problem is apparent, which may
prevent serious damage to the vehicle. This system
is also designed to assist your service technician
in correctly diagnosing a malfunction.
3-33

Many adults — by some estimates, nearly half the adult
population — choose never to drink alcohol, so they
never drive after drinking. For persons under 21,
it is against the law in every U.S. state to drink alcohol.
There are good medical, psychological and
developmental reasons for these laws.
The obvious way to eliminate the leading highway safety
problem is for people never to drink alcohol and then
drive. But what if people do? How much is “too much” if
someone plans to drive? It is a lot less than many might
think. Although it depends on each person and situation,
here is some general information on the problem.
The Blood Alcohol Concentration (BAC) of someone
who is drinking depends upon four things:
The amount of alcohol consumed
The drinker’s body weight
The amount of food that is consumed before
and during drinking
The length of time it has taken the drinker to
consume the alcohol.
According to the American Medical Association, a 180 lb
(82 kg) person who drinks three 12 ounce (355 ml)
bottles of beer in an hour will end up with a BAC of about
0.06 percent. The person would reach the same BAC by
drinking three 4 ounce (120 ml) glasses of wine or three
mixed drinks if each had 1-1/2 ounces (45 ml) of liquors
like whiskey, gin or vodka.It is the amount of alcohol that counts. For example,
if the same person drank three double martinis
(3 ounces or 90 ml of liquor each) within an hour,
the person’s BAC would be close to 0.12 percent.
A person who consumes food just before or during
drinking will have a somewhat lower BAC level.
4-3

Power Steering Fluid
SeeEngine Compartment Overview on page 5-12for
the power steering uid reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or
you hear an unusual noise. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
To check the power steering uid, do the following:
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with a
clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the uid level
on the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough uid to bring the
level up to the mark.
What to Use
To determine what kind of uid to use, seePart D:
Recommended Fluids and Lubricants on page 6-28.
Always use the proper uid. Failure to use the proper
uid can cause leaks and damage hoses and seals.
5-38

Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-95.
Spare Tire Check
At least twice a year, after the monthly ination check
of the spare tire determines that the spare is inated
to the correct tire ination pressure, make sure that the
spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. SeeChanging a Flat Tire
on page 5-78.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-28.
Automatic Transmission Check
Check the transmission uid level; add if needed.
SeeAutomatic Transmission Fluid on page 5-23.
A uid loss may indicate a problem. Check the
system and repair if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel
door and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
6-23

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 2-25
if necessary.
Do not use the accelerator pedal, and be ready
to turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked on
a level surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-25if necessary.
Be ready to apply the regular brake immediately
if the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the
shift lever moves out of PARK (P), your vehicle
needs service.
6-24

Ignition Transmission Lock Check
While parked, and with the parking brake set,
try to turn the ignition key to LOCK in each shift
lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P)
Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could
be injured and property could be damaged.
Make sure there is room in front of your
vehicle in case it begins to roll. Be ready to
apply the regular brake at once should the
vehicle begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
To check the parking brake’s holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure
from the regular brake pedal. Do this until the
vehicle is held by the parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care
to clean thoroughly any areas where mud and other
debris can collect.
6-25

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certied for Gasoline
Engines starburst symbol.
GM Goodwrench oil meets all
the requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil on page 5-13.
Engine Coolant50/50 mixture of clean,
drinkable water and use only
DEX-COOL
®Coolant. See
Engine Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant,
Superlube (GM Part No. U.S.
12346241, in Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
6-28

GM Mobility Program for Persons
with Disabilities
This program, available
to qualied applicants,
can reimburse you up to
$1,000 toward eligible
aftermarket driver or
passenger adaptive
equipment that may be
required for your vehicle,
such as hand controls,
wheelchair/scooter
lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers
and mobility equipment installers. The offer is available
for a limited period of time from the date of vehicle
purchase/lease. For more details, or to determine
your vehicle’s eligibility, see your GM dealer or call the
GM Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program.
Call 1-800-GM-DRIVE (463-7483) for details.
All TTY users call 1-800-263-3830.
Roadside Assistance Program
Security While You Travel
1-800-CHEV-USA (243-8872)
As the proud owner of a new Chevrolet vehicle, you
are automatically enrolled in the Chevrolet Roadside
Assistance program. This value-added service is
intended to provide you with peace of mind as you
drive in the city or travel the open road. Chevrolet’s
Roadside Assistance toll-free number is staffed
by courteous and capable Roadside Assistance
Representatives who are available 24 hours a day,
365 days a year.
We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to
the nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to
gain entry into your vehicle. Delivery of the
replacement key will be covered within 10 miles.
7-6

K
Key Lock Cylinders Service..............................6-23
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-12
Interior.......................................................3-14
Lamps On Reminder.......................................3-13
Lap Belt........................................................1-27
Lap-Shoulder Belt...................................1-18, 1-29
LATCH System
Child Restraints...........................................1-51
Securing a Child Restraint Designed
for the LATCH System..............................1-54
Latches, Seatback............................................ 1-6
Leaving Your Vehicle......................................... 2-9
Leaving Your Vehicle With the Engine
Running.....................................................2-27
Light
Air Bag Readiness.......................................3-25
Anti-Lock Brake System Warning...................3-28Light (cont.)
Brake System Warning.................................3-27
Charging System.........................................3-26
Check Gages Warning.................................3-34
Low Fuel Warning.......................................3-35
Malfunction Indicator....................................3-29
Safety Belt Reminder...................................3-24
Security.....................................................3-33
Service All-Wheel-Drive................................3-33
Tow/Haul Mode...........................................3-34
Loading Your Vehicle.......................................4-29
Locking Rear Axle............................................ 4-8
Locks
Door........................................................... 2-7
Leaving Your Vehicle..................................... 2-9
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-8
Long Trip/Highway Denition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-16
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-35
Luggage Carrier..............................................2-43
Lumbar
Manual Controls............................................ 1-4
8

Power
Accessory Outlets........................................3-15
Door Locks.................................................. 2-8
Electrical System.......................................5-100
Seat............................................................ 1-3
Steering Fluid.............................................5-38
Windows....................................................2-16
Power Steering................................................ 4-9
Programmable Automatic Door Locks.................. 2-8
Programming the HomeLink
®Transmitter...........2-33
Q
Questions and Answers About Safety Belts.........1-17
R
Radiator Pressure Cap....................................5-28
Radios..........................................................3-35
AM-FM Radio.............................................3-36
Care of Your CD Player...............................3-47
Care of Your CDs........................................3-47
Radio with CD............................................3-38
Rear Seat Audio..........................................3-43Radios (cont.)
Setting the Time for Radios with
HR and MN Buttons.................................3-36
Setting the Time for Radios with
the Set Button.........................................3-36
Theft-Deterrent............................................3-44
Understanding Reception..............................3-47
Reading Lamps..............................................2-38
Rear Air Conditioning System...........................3-20
Rear Axle......................................................5-51
Locking........................................................ 4-8
Rear Doors....................................................2-12
Rear Heating System......................................3-20
Rear Safety Belt Comfort Guides......................1-32
Rear Seat Audio (RSA)....................................3-43
Rear Seat Operation......................................... 1-7
Rear Seat Outside Passenger Positions.............1-29
Rear Seat Passengers, Safety Belts..................1-29
Rear Window Defogger....................................3-18
Rearview Mirrors.............................................2-31
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-29
Reinstalling the Engine Cover...........................5-21
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
11