light CHEVROLET ASTRO CARGO VAN 2004 2.G Manual PDF

A
Accessory Power Outlets.................................3-15
Activating the Theft-Deterrent Feature................3-45
Adding Equipment to Your Air Bag-Equipped
Vehicle.......................................................1-68
Adding Washer Fluid.......................................5-39
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-100
Add-On Equipment..........................................4-34
Adjusting the Speakers (Balance/Fade)......3-38, 3-40
Air Bag
Readiness Light..........................................3-25
Air Bag System..............................................1-62
Adding Equipment to Your Air Bag-Equipped
Vehicle...................................................1-68
How Does an Air Bag Restrain?....................1-66
Servicing Your Air Bag-Equipped Vehicle.........1-67
What Makes an Air Bag Inate?....................1-65
What Will You See After an Air Bag Inates?......1-66
When Should an Air Bag Inate?...................1-65
Where Are the Air Bags?..............................1-64
Air Cleaner/Filter, Engine.................................5-21
Airbag Sensing and Diagnostic Module (SDM)....7-10
All-Wheel Drive...............................................5-50
All-Wheel Drive (AWD) System.........................2-25
All-Wheel-Drive Service Light............................3-33
AM ...............................................................3-47AM-FM Radio.................................................3-36
Antenna, Fixed Mast.......................................3-47
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-28
Appearance Care............................................5-91
Care of Safety Belts....................................5-94
Chemical Paint Spotting...............................5-97
Cleaning the Inside of Your Vehicle................5-92
Cleaning the Outside of Your Vehicle..............5-95
Finish Damage............................................5-97
Sheet Metal Damage...................................5-97
Underbody Maintenance...............................5-97
Vehicle Care/Appearance Materials................5-98
Weatherstrips..............................................5-94
Ashtrays........................................................3-16
Audio System(s).............................................3-35
AM-FM Radio.............................................3-36
Care of Your CD Player...............................3-47
Care of Your CDs........................................3-47
Fixed Mast Antenna.....................................3-47
Radio with CD............................................3-38
Rear Seat Audio (RSA)................................3-43
Setting the Time for Radios with
HR and MN Buttons.................................3-36
Setting the Time for Radios with
the Set Button.........................................3-36
Theft-Deterrent Feature................................3-44
Understanding Radio Reception.....................3-47
Automatic Headlamp System............................3-12
1

Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-22
Automatic Transmission Check..........................6-23
Automatic Transmission Shift Lock Control
System Check.............................................6-24
B
Backing Up....................................................4-42
Battery..........................................................5-44
Battery Replacement......................................... 2-6
Battery Run-Down Protection............................3-15
Before Leaving on a Long Trip.........................4-20
Bench Seat............................................1-10, 1-56
Body Lubrication Service..................................6-23
Brake
Parking......................................................2-25
System Inspection.......................................6-27
System Warning Light..................................3-27
Brake Adjustment............................................5-43
Brake Fluid....................................................5-40
Brake Pedal Travel.........................................5-43
Brake Wear...................................................5-42
Brakes..........................................................5-40
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8Break-In, New Vehicle.....................................2-18
Bucket Seats, Rear.........................................1-12
Bulb Replacement...........................................5-53
Front Turn Signal Lamps..............................5-57
Halogen Bulbs............................................5-53
Headlamps.................................................5-53
Replacement Bulbs......................................5-59
Taillamps....................................................5-57
Buying New Tires...........................................5-73
C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-5
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Sliding Door Security Lock...........2-11
Capacities and Specications..........................5-107
Carbon Monoxide...........................2-29, 4-24, 4-35
Care of
Safety Belts................................................5-94
Your CD Player...........................................3-47
Your CDs ...................................................3-47
Cargo Van.....................................................1-49
Cargo Vans...........................................1-41, 1-47
CD Messages................................................3-42
Center Passenger Position, Safety Belts.............1-27
2

Chains, Tire...................................................5-76
Charging System Light....................................3-26
Check
Engine Light...............................................3-29
Gages Warning Light...................................3-34
Checking Brake Fluid......................................5-41
Checking Coolant............................................5-27
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-43
Infants and Young Children...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-51
Older Children.............................................1-35
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a Center
Seat Position...........................................1-56
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-54
Securing a Child Restraint in the Right
Front Seat Position...................................1-58
Top Strap...................................................1-47
Top Strap Anchor Location............................1-49
Where to Put the Restraint...........................1-46
Cigarette Lighter.............................................3-16Cleaning
Inside of Your Vehicle..................................5-92
Outside of Your Vehicle................................5-95
Underbody Maintenance...............................5-97
Weatherstrips..............................................5-94
Cleaning Aluminum Wheels..............................5-96
Cleaning Exterior Lamps/Lenses.......................5-95
Cleaning Fabric/Carpet....................................5-92
Cleaning Glass Surfaces..................................5-94
Cleaning Interior Plastic Components.................5-94
Cleaning Leather............................................5-93
Cleaning the Top of the Instrument Panel...........5-93
Cleaning the Windshield and
Wiper Blades..............................................5-96
Cleaning Tires................................................5-97
Cleaning Vinyl................................................5-93
Climate Control System...................................3-17
Outlet Adjustment........................................3-19
Rear Air Conditioning System........................3-20
Rear Heating System...................................3-20
Compact Spare Tire........................................5-90
Composite Headlamps.....................................5-54
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-43
Coolant
Engine Temperature Gage............................3-28
Heater, Engine............................................2-21
Cooling System..............................................5-31
3

E
Electrical System
Add-On Equipment.....................................5-100
Fuses and Circuit Breakers.........................5-101
Headlamp Wiring.......................................5-100
Power Windows and Other Power Options....5-100
Windshield Wiper Fuses.............................5-100
Emissions Inspection and Maintenance
Programs...................................................3-31
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-44
Check and Service Engine Soon Light............3-29
Coolant......................................................5-26
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-26
Cover........................................................5-17
Drive Belt Routing......................................5-110
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Fan Noise..................................................5-37
Oil .............................................................5-13
Overheating................................................5-29
Starting......................................................2-20
Engine Coolant Level Check.............................6-22Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-22
Entry Lighting.................................................3-14
Erasing HomeLink®Buttons..............................2-35
Event Data Recorders (EDR)............................7-10
Except Cargo Vans.................................1-38, 1-46
Exit Lighting...................................................3-14
Express-Down Window....................................2-16
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-21
Finding a Station....................................3-37, 3-39
Finish Care....................................................5-95
Finish Damage...............................................5-97
Fixed Mast Antenna........................................3-47
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-77
Flat Tire, Changing.........................................5-78
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-38
Windshield Washer......................................5-39
5

FM ...............................................................3-47
Following Distance..........................................4-42
Footnotes................................................6-7, 6-16
Front Axle......................................................5-52
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-34
Gasoline Octane........................................... 5-4
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-35
System Inspection.......................................6-26
Fuel Regulator................................................2-21
Fuses
Fuses and Circuit Breakers.........................5-101
Windshield Wiper.......................................5-100
G
Gage
Check Gages Warning Light..........................3-34
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-34
Oil Pressure...............................................3-32Gage (cont.)
Speedometer..............................................3-24
Voltmeter Gage...........................................3-26
Garage Door Opener.......................................2-32
Gasoline
Octane........................................................ 5-4
Specications............................................... 5-5
Gate Operator and Canadian Programming........2-35
GM Mobility Program for Persons with
Disabilities.................................................... 7-6
H
Hatch Release................................................2-14
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-6
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring...........................................5-100
Headlamps....................................................5-53
Bulb Replacement.......................................5-53
Front Turn Signal Lamps..............................5-57
Halogen Bulbs............................................5-53
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-39
HomeLink
®Transmitter....................................2-32
HomeLink®Transmitter, Programming................2-33
6

Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-33
How to Add Coolant to the Radiator..................5-35
How to Add Fluid............................................5-25
How to Check Lubricant...................................5-51
How to Check Power Steering Fluid..................5-38
How to Inspect the Engine Air Cleaner/Filter.......5-22
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-18
Hydroplaning..................................................4-16
I
If No Steam Is Coming From Your Engine..........5-30
If Steam Is Coming From Your Engine...............5-29
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-35
Ignition Positions.............................................2-18Ignition Transmission Lock Check......................6-25
Infants and Young Children, Restraints...............1-38
Ination - Tire Pressure...................................5-70
Inspection
Brake System.............................................6-27
Engine Cooling System................................6-26
Exhaust System..........................................6-26
Fuel System...............................................6-26
Part C - Periodic Maintenance.......................6-26
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-26
Throttle System...........................................6-27
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-27
Installing a Garage Door Opener.......................2-39
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness Control..................3-14
Instrument Panel Fuse Block..........................5-101
Interior Lamps................................................3-14
J
Jump Starting.................................................5-44
7

K
Key Lock Cylinders Service..............................6-23
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-12
Interior.......................................................3-14
Lamps On Reminder.......................................3-13
Lap Belt........................................................1-27
Lap-Shoulder Belt...................................1-18, 1-29
LATCH System
Child Restraints...........................................1-51
Securing a Child Restraint Designed
for the LATCH System..............................1-54
Latches, Seatback............................................ 1-6
Leaving Your Vehicle......................................... 2-9
Leaving Your Vehicle With the Engine
Running.....................................................2-27
Light
Air Bag Readiness.......................................3-25
Anti-Lock Brake System Warning...................3-28Light (cont.)
Brake System Warning.................................3-27
Charging System.........................................3-26
Check Gages Warning.................................3-34
Low Fuel Warning.......................................3-35
Malfunction Indicator....................................3-29
Safety Belt Reminder...................................3-24
Security.....................................................3-33
Service All-Wheel-Drive................................3-33
Tow/Haul Mode...........................................3-34
Loading Your Vehicle.......................................4-29
Locking Rear Axle............................................ 4-8
Locks
Door........................................................... 2-7
Leaving Your Vehicle..................................... 2-9
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-8
Long Trip/Highway Denition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-16
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-35
Luggage Carrier..............................................2-43
Lumbar
Manual Controls............................................ 1-4
8

M
Maintenance, Normal Replacement Parts..........5-109
Maintenance Schedule
At Each Fuel Fill.........................................6-22
At Least Once a Month................................6-22
At Least Once a Year..................................6-23
At Least Twice a Year..................................6-22
Brake System Inspection..............................6-27
Engine Cooling System Inspection.................6-26
Exhaust System Inspection...........................6-26
Fuel System Inspection................................6-26
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled
Maintenance............................................6-16
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-22
Part C - Periodic Maintenance Inspections......6-26
Part D - Recommended Fluids and
Lubricants...............................................6-28
Part E - Maintenance Record........................6-30
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6Maintenance Schedule (cont.)
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection...................6-26
Throttle System Inspection............................6-27
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-27
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-44
Making Turns.................................................4-42
Malfunction Indicator Light................................3-29
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Windows............................................2-15
Matching Transmitter(s) to Your Vehicle............... 2-6
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands) – Customer Assistance....... 7-5
Mirrors
Manual Rearview Mirror................................2-31
Outside Convex Mirror.................................2-32
Outside Manual Mirror..................................2-31
Outside Power Mirrors..................................2-31
Model Reference................................................ vi
MyGMLink.com................................................ 7-4
9

Removing the Engine Cover.............................5-17
Removing the Flat Tire and Installing
the Spare Tire.............................................5-83
Removing the Rear Seats.................................. 1-7
Removing the Spare Tire and Tools...................5-79
Removing the Wheel Covers............................5-83
Replacement Bulbs.........................................5-59
Replacing Brake System Parts..........................5-43
Replacing the Rear Seats.................................. 1-9
Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-12
United States Government............................7-11
Reprogramming a Single HomeLink
®Button.......2-36
Resetting Defaults...........................................2-36
Restraint System Check...................................6-22
Checking Your Restraint Systems...................1-68
Replacing Restraint System Parts
After a Crash..........................................1-69
Restraint Systems
Checking....................................................1-68
Replacing Parts...........................................1-69
Retained Accessory Power (RAP)......................2-19
Right Front Passenger Position, Safety Belts......1-27
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-28
Routing, Engine Drive Belt..............................5-110
Running Your Engine While You Are Parked.......2-30
S
Safety Belt
Reminder Light............................................3-24
Safety Belts
Care of......................................................5-94
Center Passenger Position............................1-27
Driver Position............................................1-18
How to Wear Safety Belts Properly................1-18
Questions and Answers About
Safety Belts.............................................1-17
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-32
Rear Seat Passengers.................................1-29
Right Front Passenger Position......................1-27
Safety Belt Extender....................................1-34
Safety Belt Use During Pregnancy.................1-26
Safety Belts Are for Everyone.......................1-13
Safety Chains.................................................4-40
Safety Warnings and Symbols.............................. iii
Sealed Beam Headlamp..................................5-53
Seatback Latches............................................. 1-6
Seats
Bench Seat................................................1-10
Bucket Seats, Rear......................................1-12
Head Restraints............................................ 1-6
Manual........................................................ 1-3
Manual Lumbar............................................. 1-4
Power Seat.................................................. 1-3
12

Seats (cont.)
Rear Seat Operation...................................... 1-7
Reclining Seatbacks...................................... 1-4
Seatback Latches.......................................... 1-6
Securing a Child Restraint
Center Seat Position....................................1-56
Designed for the LATCH System...................1-54
Rear Outside Seat Position...........................1-54
Right Front Seat Position..............................1-58
Security Light.................................................3-33
Security While You Travel.................................. 7-6
Selecting the Fan Speed..................................3-21
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside
of Your Vehicle.......................................... 5-4
All-Wheel-Drive Light....................................3-33
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-29
Publications Ordering Information...................7-12
Service Bulletins.............................................7-13
Service Engine Soon Light in the United States
or Check Engine Light in Canada..................3-29
Service Manuals.............................................7-12
Servicing Your Air Bag-Equipped Vehicle............1-67
Setting Preset Stations............................3-37, 3-40
Setting the Temperature...................................3-21Setting the Time
Radios with HR and MN Buttons...................3-36
Radios with the Set Button...........................3-36
Setting the Tone (Bass/Treble)..................3-38, 3-40
Sheet Metal Damage.......................................5-97
Shifting Into Park (P).......................................2-26
Shifting Out of Park (P)...................................2-28
Short Trip/City Denition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-20
Skidding........................................................4-13
Sliding Door Security Lock...............................2-10
Sliding Side Door............................................. 2-9
Some Other Rainy Weather Tips.......................4-17
Spare Tire Check............................................6-23
Special Fabric Cleaning Problems.....................5-92
Specications, Capacities...............................5-107
Speedometer..................................................3-24
Starter Switch Check.......................................6-24
Starting Your Engine.......................................2-20
Steering.......................................................... 4-9
Steering in Emergencies..................................4-10
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-26
Steering Tips................................................... 4-9
Steering Wheel, Tilt Wheel................................. 3-5
13