power steering fluid CHEVROLET ASTRO CARGO VAN 2005 2.G Owners Manual

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling the Tank..............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Cover...............................................5-17
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-23
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-28
Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-34Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36
Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
All-Wheel Drive..............................................5-45
Rear Axle.......................................................5-46
Front Axle......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps and Sidemarker Lamps.................5-48
Front Turn Signal and Parking Lamps..............5-52
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-52
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-54
Tires..............................................................5-55
Tire Sidewall Labelling...................................5-56
Tire Terminology and Denitions.....................5-59
Ination - Tire Pressure.................................5-61
Tire Inspection and Rotation...........................5-63
When It Is Time for New Tires.......................5-64
Buying New Tires.........................................5-65
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-36.
B. Engine Coolant Recovery Tank. SeeCooling System
on page 5-30.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid on page 5-23.
E. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-21.
F. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
G. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-37.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-35.
I. Battery. SeeBattery on page 5-40.Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
5-13

Power Steering Fluid
SeeEngine Compartment Overview on page 5-12for
the power steering uid reservoir location.
When to Check Power Steering Fluid
It is not necessary to regularly check power steering uid
unless you suspect there is a leak in the system or
you hear an unusual noise. A uid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How to Check Power Steering Fluid
To check the power steering uid, do the following:
1. Turn the key off and let the engine compartment
cool down.
2. Wipe the cap and the top of the reservoir clean.
3. Unscrew the cap and wipe the dipstick with
a clean rag.
4. Replace the cap and completely tighten it.
5. Remove the cap again and look at the uid level on
the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough uid to bring the
level up to the mark.
What to Use
To determine what kind of uid to use, seePart D:
Recommended Fluids and Lubricants on page 6-29.
Always use the proper uid. Failure to use the proper
uid can cause leaks and damage hoses and seals.
5-35

Usage Fluid/Lubricant
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037).
Front AxleSAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849).
Usage Fluid/Lubricant
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
Transfer CaseAUTO-TRAK II Fluid (GM Part No.
U.S. 12378508, in Canada
10953626).
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor and
Release PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and
Door HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-30

Engine (cont.)
Fuel Regulator............................................2-19
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-18
Entry Lighting.................................................3-17
Event Data Recorders (EDR)............................. 7-9
Exit Lighting...................................................3-17
Extender, Safety Belt.......................................1-33
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-21
Finish Damage...............................................5-89
Fixed Mast Antenna........................................3-51
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-69
Flat Tire, Changing.........................................5-70
Flat Tire, Storing.............................................5-80Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-35
Windshield Washer......................................5-36
Front Axle......................................................5-47
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-37
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-37
Regulator...................................................2-19
System Inspection.......................................6-28
Fuses
Fuses and Circuit Breakers...........................5-93
Instrument Panel Fuse Block.........................5-93
Underhood Fuse Block.................................5-96
Windshield Wiper.........................................5-92
5

Lighting
Entry.........................................................3-17
Exit...........................................................3-17
Loading Your Vehicle.......................................4-28
Locking Rear Axle............................................ 4-8
Locks
Door........................................................... 2-6
Power Door.................................................. 2-7
Programmable Automatic Door Locks............... 2-7
Long Trip/Highway Scheduled Maintenance........6-16
Loss of Control...............................................4-12
Low Fuel Warning Light...................................3-37
Luggage Carrier..............................................2-38
Lumbar
Manual Controls............................................ 1-3
M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule
At Each Fuel Fill.........................................6-24
At Least Once a Month................................6-24
At Least Once a Year..................................6-25
At Least Twice a Year..................................6-24
Brake System Inspection..............................6-29
Engine Cooling System Inspection.................6-28
Exhaust System Inspection...........................6-28
Fuel System Inspection................................6-28
How This Section is Organized....................... 6-3Maintenance Schedule (cont.)
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-16
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-24
Part C - Periodic Maintenance Inspections......6-28
Part D - Recommended Fluids
and Lubricants.........................................6-29
Part E - Maintenance Record........................6-31
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-28
Throttle System Inspection............................6-29
Transfer Case and Front Axle
(All-Wheel Drive) Inspection.......................6-29
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-31
Manual Lumbar Controls.................................... 1-3
Manual Seats................................................... 1-2
Manual Windows............................................2-14
Mirrors
Manual Rearview Mirror................................2-28
Outside Convex Mirror.................................2-29
Outside Manual Mirror..................................2-28
Outside Power Mirrors..................................2-28
MyGMLink.com................................................ 7-3
8

N
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts...........5-101
O
Odometer......................................................3-26
Odometer, Trip...............................................3-26
Off-Road Recovery..........................................4-10
Oil
Engine.......................................................5-13
Pressure Gage............................................3-34
Older Children, Restraints................................1-33
Online Owner Center........................................ 7-3
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outside
Convex Mirror.............................................2-29
Manual Mirror.............................................2-28
Power Mirrors.............................................2-28
Overhead Console..........................................2-35
Owners, Canadian............................................... ii
P
Park (P)
Shifting Into................................................2-24
Shifting Out of............................................2-25
Parking
Brake........................................................2-23
Over Things That Burn.................................2-26
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-24
Part C - Periodic Maintenance Inspections..........6-28
Part D - Recommended Fluids and Lubricants....6-29
Part E - Maintenance Record...........................6-31
Passing.........................................................4-11
Passlock
®......................................................2-16
Power
Accessory Outlets........................................3-18
Door Locks.................................................. 2-7
Electrical System.........................................5-92
Retained Accessory (RAP)............................2-18
Seat............................................................ 1-3
Steering Fluid.............................................5-35
Windows....................................................2-15
Programmable Automatic Door Locks.................. 2-7
9