power steering fluid CHEVROLET ASTRO PASSENGER 1993 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
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......... ..... -&-.A- -
I 5, "9
. .
Here you will find information about the care of your vehicle \
. This Section
begins with service and fuel information. and then
it shows how to check
important fluid and lubricant levels
. There is also technical information about
your vehicle. and a section devoted to its appearance care
.
Service ........................................................................\
........................................... 6-3
Fuel
........................................................................\
................................................ 6-4
Checking Things Under the Hood
....................................................................... \
6-8
Hood Release
........................................................................\
............................ 6-8
Engine
Oil ........................................................................\
.................................. 6-9
Engine Cover
........................................................................\
........................... 6-15
Air Cleaner
........................................................................\
............................... 6-19
Automatic Transmission Fluid
........................................................................\
. 6-20
Rear Axle
........................................................................\
................................. 6-23
All-Wheel Drive
........................................................................\
........................ 6-23
Transfer Case
........................................................................\
.......................... 6-23
Front Axle
........................................................................\
................................. 6-24
Engine Coolant
........................................................................\
........................ 6-26
Power Steering Fluid
........................................................................\
............... 6-30
Windshield Washer Fluid
........................................................................\
......... 6-31
Brake Master Cylinder
........................................................................\
............. 6-32
6-1

Downloaded from www.Manualslib.com manuals search engine Power Steering Fluid
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L
PO665
How To Check Power Steering Fluid:
Unscrew the cap and wipe the dipstick with a clean rag. Repla\
ce the cap
and completely tighten
it. Then remove the cap again and look at the fluid
level on the dipstick.
When the engine compartment is hot, the level should be at th\
e HOT
mark.
When the engine compartment is cool, the level should be at the FULL
COLD mark.
What to Add:
Refer to the Maintenance Schedule to determine what kind of fluid to use.
See ”Recommended Fluids and Lubricants” in the Index.
6-30

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NOTICE
When adding power steering fluid or making complete fluid change,
use the proper fluid. Failure
to use the proper fl I can cause
1' leaks and damage hoses and seals.
Windshield Washer Fluid
1
1
1
/
PO406
To Add:
Open the cap labeled WINDSHIELD WASHER FLUID ONLY. Add washer fluid
until the bottle is full.
6-3 1

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
braking system-for example, when your brake linings wear down and you
have
to have new ones put in-be sure you get new genuine GM
replacement parts.
If you don’t, your brakes may no longer work properly. For
example,
if someone puts in brake linings that are wrong for your vehicle, the
balance between your front and rear brakes can change, for the\
worse. The
braking performance you’ve come to expect can change in many\
other ways
if someone puts in the wrong replacement brake parts.
Hydro-Boost Brake System (Hydraulic Pump)
The power steering pump is also used as the Hydro-Boost pump. \
Refer to
“Power Steering Fluid” in this section when. checking the fluid level or adding
fluid.
Fluid Leak Check
After the vehicle has been parked for awhile, inspect the surf\
ace beneath the
vehicle for water, oil, fuel or other fluids. Water dripping f\
rom the air
conditioning system is normal. If you notice fuel leaks or fumes, the causes
should be found and corrected at once.
Battery
Every new GM vehicle has
add water
to one of these,
a Delco Freedom@ battery.
the original battery’s label. a Delco Freedom@ battery. You never have
to
When it’s time for a new battery, we recommend
Get one that has the catalog number shown on
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or more, take off the
black, negative
(-) cable from the battery. This will help keep your battery
from running down.
I CAUTION
For more informarlon on vehicle storage, contact your dealer’\
s service
department, or write to:
Adistra Corporation 171 Hamilton Street Plymouth,
MI 48170
General Motors
of Canada, Limited
Customer Services Department
Oshawa, Ontario L1 J5Z6
In
Canada, write
to:
6-34

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Listed below are inspections and services which should be performed at least
twice a year (for instance, each spring or fall). You should let your
GM
dealer’s service department or other qualified service center \
do these jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspectiont -Inspect front and rear suspension
and steering system for damaged, loose or missing parts, signs \
of wear or
lack of lubrication. Inspect power steering lines and hoses for proper \
hook-up,
binding, leaks, cracks, chafing, etc. (On vehicles equipped wit\
h manual
steering gear, check for seal leakage.) Lubricate the steering linkage.
Accelerator Control System -Lubricate all pivot points with engine oil,
except the
TBI throttle shaft. Do not lubricate the cam pulley. Remove all
external deposits from pulley.
Do not oil any accelerator or cruise control
cables. Replace any cables that have high effort or excessive wear.
Exhaust System Inspection -Inspect the complete system including the
three-way catalytic converter. Inspect the body near the exhaust system. Look
for broken, damaged, missing or out-of-position parts, as well \
as open seams, holes, loose connections or other conditions which could cause \
a heat buildup
in the floor pan or could let exhaust fumes seep into the passenger
compartments.
Drive Axle Service -Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Transfer Case (all-wheel drive) lnspectiont -Every 12 months or at oil
change intervals, check front axle and transfer case and add l\
ubricant when
necessary. Oil the control lever pivot point (except
L Van) and all exposed
control linkage. Check vent hose at transfer case for kinks an\
d proper installation.
tA fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
7-1 3

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Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE FLUID/LUBRICANT
Engine Oil GM Goodwrench Motor Oil or equivalent for API Service SG
or SGlCE of the recommended viscositv.
Engine Coolant Mixture
of water and a good quality ethylene
glycol base
antifreeze conforming
to GM-6038-M (GM Part No. 1052103).
Hydraulic Brake Systems Delco Supreme
ll@ brake fluid (GM Part No. 1052535 or
I DOT-3).
Parking Brake Cables Chassis lubricant meeting requirements of GM-6031-M (GM
Part No. 1052497).
Power Steering System GM Power Steering Fluid (GM Part No. 10\
50017) or equivalent conforming
to GM spec 9985010.
Manual Steering Gear GM Lubricant (GM Part No. 1052182) or e\
quivalent.
Automatic Transmission DEXRONB IIE Automatic Transmission Fluid (GM Part No.
~ ~~
1051 855).
Differential:
a. Standard - Front and a. SAE-80W-90 gear lubricant (GM Part No. 1052271).\

Rear Axle
b. SAE-80W-90 gear lubricant (GM Part No. 1052271).
b. Locking
Transfer Case DexronB
IIE Automatic Transmission Fluid (GM Part No.
1051 855).
Column Shift, Propeller Shaft Chassis lubricant meeting requireme\
nts of NLGl Grade
2,
Slip Splines and Universal Category LB or GC-LB (GM Part No. 10524\
97).
Joints.
Hood Latch Assembly
a. Pivots and spring anchor a. Engine oil (GM Part No. 1050109).
b. Release Pawl b. Chassis lubricant meeting requirements of GM-6031-M
Front Wheel Bearings Wheel bearing lubricant meeting requirements\
of NLGl Grade
Constant Velocity
U I Joint Chassis lubricant meeting requirements of GM-6031-M (GM
(GM Part No. 1052497).
2, Category GC or GC-LB (GM Part No. 1051344).
Part
No. 1052497)
Automatic Transmission Shift Engine oil
Linkage, Floor Shift Linkage,
Hood and Door Hinges, Body
Door Hinge Pins, Folding Seat,
Fuel Door Hinge
(Continued next page) TO279
7-1 4

Downloaded from www.Manualslib.com manuals search engine ..
.
E
Engine Block Heater
..................... 2.16. 3-9
Coolant
............................ 5.11. 6-26
Coolant Temperature Gage
...... 2-60
Cover
......................................... 6-1 5
Exhaust ............................ 2.24. 6-41
Fan Noise
.................................. 5-1 6
Identification
..................... 6.60. 6-64
Oil (See “Oil”) Overheating
................................. 5-8
Running While Parked
... 2.22. 2-25
Equipment. Add-on
...................... 6-44
Exhaust System
............................ 6-41
F
Finish Care
........................................... 6-56
Damage
..................................... 6-57
Automatic Transmission
............ 6-20
Brake
......................................... 6-32
Capacities
.................................. 6-64
Coolant
............................ 5.11. 6-26
Leak Check
............................... 6-34
Power Steering
......................... 6-30
Transfer Case
........................... 6-23
Windshield Washer
................... 6-31
Fog Lamps
.................................... 2-42
Four-wheel Antilock
..................... 4-1 5
Front Seats ..................................... 1-2
Fuel
................................................. 6-4
Gage
.......................................... 2-63
In Foreign Countries
................... 6-6
Regulator
................................... 2-1 5
Tank Capacity ........................... 6-65
Fuse Block
.................................... 6-63
Fuses and Circuit Breakers
......... 6-68
Fluid
Filling Your Tank
......................... 6-6
G
Gages
Fuel ............................................ 2-63 ....
Voltmeter .................................... 2-64
Gasolines for Cleaner Air
.............. 6-5
H
Hatch Release Switch .................. 2-27
Hazard Warning Flashers
.............. 5-2
Head Restraints
............................ 1-11
Headlights
...................................... 6-35
High Beams
..................... 2.66. 4-24
High-Low Beam
......................... 2-31
Reminder Light
.......................... 2-44
Heating System
.............................. 3-5
Fan Lever
.................................... 3-5
Rear
............................................. 3-7
Temperature Lever
...................... 3-5
Highway Hypnosis
........................ 4-34
Hitches Hood Block Heater.,
............................ 2-16
Function Lever
............................ 3-5
4-46
...........................................
Latches and Hinge ................... 6-40
Release
........................................ 6-8
Horn
............................................... 2-28
Hydroplaning
................................. 4-27
I
If You’re Stuck in Sand. Mud.
Ice or Snow
.............................. 5-32
Ignition Switch
............................... 2-13
Inflation-Tire Pressure
................... 6-45
Instrument Cluster
........................ 2-52
Standard
.................................... 2-55
Digital
......................................... 2-52
J
Jack Storage ................................. 5-18
Jump Starting
.................................. 5-3
9-3

Downloaded from www.Manualslib.com manuals search engine fNDEX
K
Keys ................................................ 2-3
L
Lights ............................................. 2-40
Dome
......................................... 2-44
Fog Lamps
................................ 2-42
Front Parking
............................ 6-36
Indicator
..................................... 2-64
Taillights
..................................... 6-37
Interior Override Switch
............ 2-45
Operation
................................... 2-31
Reading
..................................... 2-44
Turn Signal
................................ 6-36
Loading Your Vehicle
................... 6-42
Lubrication
..................................... 6.39
Accelerator Control System
..... 6-39
Body
........................................... 6-40
Front Suspension and Steering Linkage
................... 6-38
Front Wheel Bearings
(Two-Wheel Drive)
................. 6-38
Latches and Hinge
................... 6-40
Lock Cylinders
.......................... 6-41
Propeller Shaft Slip
SplinesAJniversal Joints
........ 6-40
Rear Axle
.................................. 6-23
Transfer Case
........................... 6-23
Luggage Carrier
............................ 2-49
M
Maintenance .................................... 7-2
Other Items
............................... 6-38
Periodic Inspections
.................. 7-13
Record
....................................... 7-1 6
Scheduled Maintenance
..... 7.3. 7-8
Underbody
................................. 6-58
Mirrors
........................................... 2-45
Inside
......................................... 2-45
Outside
............................ 2.46. 2-47
Vanity
......................................... 2-48
Model Reference
............................... iii
When Towing
a Trailer
............. 4-49
0
Odometer ....................................... 2-56
Trip
............................................. 2-57
Oil
.................................................... 6-9
Additives
.................................... 6-14
Disposal of Used
...................... 6-15
Pressure Gage
.......................... 2-62
To Check
................................... 6-10
What Kind
to Use ..................... 6-12
When
to Change ...................... 6-14
Owner Checks and Services
....... 7-11
P
Off -Road Recovery ....................... 4-20
Parking Brake
.......................................... 2-20
Downhill
..................................... 4-38
On Hills
............................ 4-37, 4-49
Uphill
.......................................... 4-38
Passing Other Vehicles
...... 4-21, 4-48
Pavement Markings
........................ 4-7
Payload Capacity
.......................... 6-43
Periodic Maintenance Inspections7-13
Power Mirrors
........................................ 2-47
Other Options
............................ 6-38
Seat
.............................................. 1-2
Visor Vanity
............................... 2-48
Windows
.................................... 2-26
Fluid
........................................... 6-30
Product Service Publications
......... 8-6
R
Radiator Pressure Cap ................ 6-29
Radio (See “Audio Systems”) Over Things That Burn
............ 2-23
Power Steering
............................. 4-18
Reading Lights
.............................. 2-44
Rear Defogger
................................ 3-8
Rear Hatch/Split-Panel Doors
........ 2-8
Rear WiperNVasher
...................... 2-34
Recommended Fluids/Lubricants
. 7-14
Reporting Safety Defects
............... 8-4
9-4

Downloaded from www.Manualslib.com manuals search engine Road Signs ..................................... 4-2
Roadside Assistance ...................... 8.5
Rocking Your Vehicle ................... 5-32
Roof Console ................................ 2-51
S
Safety Belts .................................. 1-12
Care Of ..................................... 6-55
Checking Restraint Systems .... 1-43
Driver Position ........................... 1-1 8
Extender .................................... 1-42
Lap-Shoulder Belt ..................... 1-19
Larger Children ......................... 1-40
Passenger Positions ....... 1-26, 1-30
Proper Wear .............................. 1-1 8
Questions and Answers ........... 1-16
Reminder Light .......................... 1-1 7
Replacing After a Crash .......... 1-43
Shoulder Belt Height Adjuster .... 1-21
Smaller Children and Babies ... 1-32
Use During Pregnancy ............. 1-25
Why They Work ........................ 1-13
Safety Chains ............................... 4-46
Safety Warnings ............................. 0-2
Scheduled Maintenance
Services
............................... 7-3, 7-8
Seats ............................................... 1-2
Bench ........................................... 1-5
Controls ....................................... 1-2
Head Restraints ........................ 1-1 1
Rear ............................................. 1-5
Power Driver’s ............................. 1-3
Reclining Bucket ......................... 1-3
Removable ................................... 1-8
Seatback Latches ....................... 1-7
Service ............................................ 6-3
Do-It-Yourself ............................... 6-3
Parts Identification Label .......... 6-62
Publications ......................... 8-6, 8-8
Replacement ParVFilter Recommendations
................. 6-70
Service Station Checks ................ 7-1 7
Adults ......................................... 1-18
Shifting IntolOut Of Park ... 2-21, 2-23
Single Belt Accessory Drive ........ 6-38
Spare Tire ..................................... 5-19
Specification Charts ...................... 6-64
Speedometer ................................. 2-56
Springs, Fiberglass ....................... 6-58
Starting Your Engine .................... 2-14
Steering
In Emergencies
......................... 4-19
Tips ............................................ 4-18
Storage Compartment .................. 2-51
Storing the JacWSpare Tire ......... 5-30
Sun Visors .................................... 2-48
T
Theft .............................................. 2-12
Thermostat .................................... 6-29
Tilt Wheel ...................................... 2-28
Tires ............................................... 6-44
Chains ........................................ 6-51
Changing A Flat ..A-16, 5.17, 5-21
Compact Spare ......................... 5-31
Inspection and Rotation ............ 6-47
Loading ...................................... 6-42
New ............................................ 6-48
Pressure ..................................... 6-45
Uniform Tire Quality Grading ... 6-49
Top Strap ...................................... 1-34
Towing Your Vehicle ....................... 5-7
Towing a Trailer ............................ 4-43
Backing Up ................................ 4-48
Following Distance .................... 4-48
Making Turns ............................. 4-48
Turn Signals .............................. 4-48
Traffic Lights ................................... 4-6
Trailer
Brakes
........................................ 4-46
Wiring Harness .......................... 2-67
Trailering Package ........................ 6-44
Transfer Case ............................... 6-23
Transmission, Automatic ............... 2-17
Add Fluid ................................... 6-22
Check Fluid ............................... 6-20
Torque Lock ............................... 4-39
9-5