service CHEVROLET ASTRO PASSENGER 1994 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Bulletins cover various subjects. Some pertain to the proper use and care of
your vehicle. Some describe costly repairs. Others describe inexpensive
repairs which, if done
on time with the latest parts, may avoid future costly
repairs. Some bulletins tell a technician how to repair a new or unexpected
condition. Others describe a quicker way to fix your vehicle. They can help
a technician service your vehicle better.
Most bulletins apply to conditions affecting a small number
of cars or
trucks. Your Chevrolet dealer or a qualified technician may have
to
determine if a specific bulletin applies to your vehicle.
You can subscribe
to all Chevrolet’s bulletins by calling Helm, Inc. at
1-800-7824356. This way you’ll get them as they become available.
Individual PSP’s
If you don’t want to buy all the PSP’s issued by Chevrolet for all car or
truck models in the model year,
you can buy individual PSP’s, such as those
which may pertain to a particular model.
To do this, you will first need to
see our index of PSP’s. It provides a variety of information. Here’s what
you’ll find in the index and how you can get one:
What You’// Find in the Index:
A list of PSP’s published by Chevrolet in a model year (1990 or later).
PSP’s covering all models
of Chevrolet cars or light trucks (less than
10,000 pounds (4 536 kg) GVWR) are listed in the same index.
Ordering information so you can buy the specific PSP’s you may want.
Price information for the PSP’s you may want to buy.
How You Can Get an Index:
Indexes are published periodically. Most of the PSP’s which could
potentially apply
to the most recent Chevrolet models will be listed in the
most recent publication for that model year. This means you may want to
wait until
the end of the model year before ordering an index, if you are
interested in buying PSP’s pertaining
to a current model year car or truck.
Some PSP’s pertaining
to a particular model year vehicle may be published
in later years, and these would be listed in the later year’s index. When you
order an index for a model year that is not over yet, we’ll send
you the most
recently published issue. Check the ordering
form for indexes for earlier
model years.
Cut
out the ordering form, fill it out, and mail it in. We will then see to it
that an index is mailed
to you. There is no charge for indexes for the
1989-1 994 model years.
8-8

Downloaded from www.Manualslib.com manuals search engine Toll-Free Telephone Number
If you want an additional ordering form for an index, just call toll-free and
we’ll be happy to send you one. Automated recording equipmen\
t will take
your name and mailing address. The number to call
is 1-800-55 1-4123.
Copies at Participating Dealers
Copies of Indexes and individual PSP’s are at your participating Chevro\
let
dealer. You can ask to see them.
A VERY IMPORTANT REMINDER: These PSP’s are meant for
technicians. They are not meant for the “do-it-yourselfer.” Technicians
have the equipment, tools, safety instructions, and know-how to do a job
quickly and safely.
Chevrolet reserves the right to change these procedures without notice.
Chevrolet Service Publications
You can get these Product Service Publications by using the order form. You
can also get Service Manuals and Owner Publications.
8-9

Downloaded from www.Manualslib.com manuals search engine Hazard Warning Flashers ........................................... 5-2
HeadRestraints
................................................. 1-10
Headlights ..................................................... 6-37
High Beam Indicator Light
...................................... 2-60
High-LowBeam
.............................................. 2-32
Reminder
.................................................... 2-44
HeatingSystem
.................................................. 34
Block Heater
................................................. 2-16
FanLever
................................. ............ 3-5
FunctionLever
................................................ 3-5
Rear
......................................................... 3-6
Temperature Lever
............................................. 3-4
HighwayHypnosis ............................................... 4-18
Hitches
........................................................ 4-26
Hood
CheckingUnder
............................................... 6-7
LatchesandHinge
............................................ 6-42
Release
...................................................... 6-7
Horn
.......................................................... 2-29
Hydroplaning
................................................... 4-15
I
If You’re Stuck in Sand. Mud. Ice. or Snow ..................... 5-33
Inflation-Tire Pressure
............................................ 6-48
InstrumentCluster ............................................... 2-52
Digital
...................................................... 2-53
Standard
.................................................... 2-53
Ignitionswitch
.................................................. 2-13
J
Jumpstarting .................................................... 5-3
JackStorage
.................................................... 5-20
K
Keys .... .. ....... . . 2-3
Labels CertificatiodTire
............................................. 64.4
Service Parts Identification ...................................... 6-65
Lights
......................................................... 2-41
Dome
....................................................... 2-44
FogLamps
.................................................. 2-42
Frontparking
................................................ 6-38
Indicator
.................................................... 2-57
Taillights
.................................................... 6-39
Interior Override Switch
........................................ 2-45
Operation
................................................... 2-41
Reading
..................................................... 244
TurnSignal .................................................. 6-38
5

Downloaded from www.Manualslib.com manuals search engine Loading Your Vehicle ........................................ 644
Lubrication ..................................................... 6-42
Accelerator Control System ..................................... 6-42
Body ....................................................... 6-42
Sliding Door Tracks ........................................... 6-42
Front Suspension and Steering Linkage ........... ............. 6-41
Front Wheel Bearings (Two Wheel Drive) .......................... 6-41
LatchesandHinge ............................................ 6-42
Lock Cylinders ............................................... 6-43
Rear Axle ................................................... 6-24
Transfer Case ................................................ 6-24
Luggagecarrier ................................................. 2-65
Maintenance ...... ................................. 7-2
OtherItems ................................................ 6-41
Periodic Inspections ........................................... 7-12
Record ...................................................... 7-15
Scheduled Maintenance ..................................... 7-3, 7-7
Underbody .................................................. 6-61
When Towing a Trailer ......................................... 4-23
Mirrors ....................................... ............. 2-45
Inside .............. ................................ 2-45
Outside ................................................... 2-46
Vanity ...................................................... 2-47
ModelReference .................................................. 111 ...
Odometer ................................................ 2-54
Trip ........................................................ 2-54
Off-RoadRecovery ............................................... 4-9
Oil ............................................................ 6-9
Additives .................................................... 6-14
Disposal of Used .............................................. 6-14
PressureGage ................................................ 2-62
ToCheck .................................................... 6-10
WhatKindtoUse ............................................. 6-11
Whentochange .............................................. 6-14
Owner Checks and Services .................... ............. 7-10
Parking
Brake
....................................................... 2-20
OnHills ..................................................... 4-29
Passing ........................................................ 4-10
Payloadcapacity ................................................ 6-46
Power Over
Things That Burn
......................................... 2-23
Periodic Maintenance Inspections ................................... 7-12
Mirrors ..................................................... 2-46
Seat ......................................................... 1-3

Downloaded from www.Manualslib.com manuals search engine Visorvanity ................................................. 2-47
Windows
.................................................... 2-26
Powersteering
................................................... 4-7
Fluid
....................................................... 6-30
Product Service Publications
........................................ 8-7
R
Radiator Pressure Cap ............................................ 6-29
Radio (See “Audio Systems”)
Reading Lights
.................................................. 2-44
RearDefogger
................................................... 3-7
Rear HatcMSplit Panel Doors
....................................... 2-7
RearWiperWasher
.............................................. 2-34
Recommended Fluids/Lubricants
................................... 7-13
Reporting Safety Defects
........................................... 8-4
Roadside . 4ssistance ............................................... 8-6
.‘*ocki
.lg Y8 )ur Vehicle ............................................ 5-33
Roof L3n~ole ...... .................................. 2-51
SafetyBelts
.................................................... 1-11
CareOf
..................................................... 6-58
Checking Restraint Systems
..................................... 1-47
Driver Position
............................................... 1-17
Extender
.................................................... 1-46
Lap-ShoulderBelt
............................................ 1-17
LargerChildren
............................................... 1-44
Passenger Positions
....................................... 1-30, 1-34
Proper Wear
................................................. 1-16
Questions and Answers
......................................... 1-15
Replacing After a Crash
........................................ 1-47
Shoulder Belt Height Adjuster ................................... 1-19
Smaller Children and Babies
.................................... 1-36
Use During Pregnancy
......................................... 1-29
WhyTheyWork
.............................................. 1-12
Safety Chains
.................................................... 4-26
SafetyWarnings
................................................... vi
Scheduled Maintenance Services ................................. 7-3, 7-7
Seats
........................................................... 1-2
Bench
....................................................... 1-5
Controls ...................................................... 1-2
Head Restraints
............................................... 1-10
Rear
......................................................... 1-5
PowerDriver’s ................................................ 1-3
RecliningBucket
............................................... 1-3
Removable
................................................... 1-7
SeatbackLatches
............................................... 1-7
Service
......................................................... 6-2
Do-It-Yourself
................................................ 6-2
Parts Identification Label ....................................... 6-65
Adults
...................................................... 1-16
ReminderLight
............................................... 1-11
7

Downloaded from www.Manualslib.com manuals search engine V
Vehicle Damage Warnings
............................................... vii
Identification Number
.......................................... 6-63
Storage
..................................................... 6-35
Symbols
.............................................. vu. vm. 1x. x
Ventilation System ................................................ 3-2
AirVents
..................................................... 3-3
Tips
....................................................... 3-2
Voltmeter
. . .......................................... 2-64
......
Warning Lights and Gages ......................................... 2-55
Anti-Lock Brake
.............................................. 2-56
Devices. Other
.............................................. 5-3
Service Engine Soon
.................................... 2-58. 6-44
Washing Your Vehicle
............................................ 6-59
Weatherstrips
................................................... 6-60
Wheels Alignment and Tire Balance
..................................... 6-52
Aluminum
................................................... 6-60
Front Bearings (Two-Wheel Drive)
............................. 6-41
Nut Torque ................... ...................... 6-68
Replacement
................................................. 6-52
Windows
...................................................... 2-26
RearDefogger
................................................. 3-7
Swing-Out
.................................................. 2-27
Windshield Washer
.............................................. 2-33
Fluid
....................................................... 6-31
Rear Washer
................................. ............ 2-34
Windshield Wipers
.......................................... 2-32, 641
Bladechatter
................................................ 6-58
Bladecleaning
............................................... 6-58
Blade Inserts
................................................. 6-41
Rearwindow
................................................ 2-34
Winter Driving
........................................ 4-20
9

Downloaded from www.Manualslib.com manuals search engine C - 9410
WE SUPPORT
VOLUNTARY TECHNICIAN
CERTIFICATION THROUGH
National Institute for
AUTOMOTIVE
SERVICE
EXCELLENCE
U
I