CHEVROLET ASTRO PASSENGER 1999 2.G Owners Manual

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6-65
Fuse/Circuit
Breaker Usage
UPFITTER
-BATT Upfitter Battery Power Stud,
Trailer Wiring Harness
UPFITTER
-ACCY Upfitter Accessory Relay
Spare Not used
Fuse Puller*
Spare Not used
Spare Not used
ECM
-1B Fuel Pump Relay and Motor,
VCM, Oil Pressure
Switch/Sender
HORN Horn Relay and Horn
A/C COMP A/C Enable Relay and
Compressor
ATC Active Transfer Case
-L Van
ENG
-I Oxygen Sensors, Camshaft
Position Sensor, Mass Air Flow
Sensor, Evaporative Emission
Canister Purge Solenoid, Linear
EGR Valve Solenoid, VCM
EGR HI
IGN
-E A/C Enable Relay CoilFuse/Circuit
Breaker Usage
ECM
-I Fuel Injectors 1-6, Crankshaft
Position Sensor, VCM, Coil
Driver Module (EST)
LIGHTING Park Lamps Fuse, DRL Fuse,
Headlamp and Panel Dimmer
Switch
BATT Steering/Security Fuse, Courtesy
Fuse, ACSY CB, Stop/Hazard
Fuse, Auxiliary Power Fuse,
Cigarette Lighter Fuse, Radio
Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABS Electronic Brake Control
Module
A/C Blower Motor Resistor, Blower
Relay
RR HTR/AC Auxiliary Heater, A/C Relay
HTD MIR/RR
DEFOGRear Window Defogger
*A fuse puller is included in the underhood electrical
center. You will also find spare fuses.

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6-66
Replacement Bulbs
Exterior Lamps Quantity Trade No.
Halogen Headlamps
- Sealed Beam2 H6054
Halogen Headlamps
- Composite2
9006 (Low-Beam)
Halogen Headlamps
- Composite2
9005 (High-Beam)
Parking, Turn Signal Lamps 2 3157NA
Rear, Stoplamps 2 2057
Sidemarker Lamps 4 194
Back
-up Lamps2 1156

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6-67
Capacities and Specifications
All capacities are approximate. English and metric
conversions are given.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Engine Specifications
Engine ªVORTECº 4300 V6 CSFI*. . . . . . . . . . . . . .
RPO L35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-6-5-4-3-2 . . . . . . . . . . . . . . . . . . . . . .
Horsepower 190 at 4,400 rpm. . . . . . . . . . . . . . . . . . .
Thermostat Specification 195
F (91
C) . . . . . . . . . . .
*Central Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel 100 lb-ft (140 N´m) . . . . . . .
Tire Pressures See ªLoading Your Vehicleº . . . . . . . .
in the Index.
Cooling System Capacity
Quantity*
without Rear HeaterQuantity*
with Rear Heater
13.5 quarts (12.8 L) 16.5 quarts (15.6 L)
After refill, the level must be checked.
*All quantities are approximate.
Crankcase Capacity
Quantity*
with Filter 4.5 quarts (4.3 L). . . . . . . . . . . . . . . . . . . .
After refill, the level must be checked. Do not overfill.
*All quantities are approximate.
Fuel Tank Capacity
Standard Tank 25.0 gallons (94.6 L). . . . . . . . . . . . . .
Transmission Capacity
Automatic Transmission
(Drain and Refill) 5.0 quarts (4.7 L). . . . . . . . . . . .

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6-68 Front Axle Capacity
Front Axle 2.6 pint (1.2 L). . . . . . . . . . . . . . . . . . . . .
Rear Axle Capacity
Standard Rear Axle 3.5 pint (1.7 L). . . . . . . . . . . . . .
Locking Rear Axle 3.5 pint (1.7 L). . . . . . . . . . . . . . .
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
Refrigerant should be added only by a qualified
A/C technician.
Air Conditioning Refrigerant Capacity
Type System Quantity*
R
-134a C-60**2.0 lbs. (0.91 kg)
R
-134a C-69***3.0 lbs. (1.36 kg)
*All quantities are approximate.
**Front A/C only.
***Front and Rear A/C.
NOTICE:
R-134a refrigerant is not compatible with R-12
refrigerant in an air conditioning system. R
-12 in
an R
-134a system will cause compressor failure,
refrigerant oil sludge or poor air conditioning
system performance.

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6-69
Normal Maintenance
Replacement Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change. If a part listed in this
manual is not the same as the part used in your vehicle
when it was built, or if you have any questions, please
contact your GM truck dealer.
Engine Oil Filter AC Type PF52. . . . . . . . . . . . . . . .
Air Cleaner AC Type A1163C. . . . . . . . . . . . . . . . . . .
Positive Crankcase Ventilation
(PCV) Valve AC Type CV769C. . . . . . . . . . . . . . . .
Spark Plugs AC Type 41
-932 . . . . . . . . . . . . . . . . . . .
Spark Plug Gap 0.060 inches (1.52 mm). . . . . . . . . .
Fuel Filter AC Type GF481. . . . . . . . . . . . . . . . . . . . .
Thermostat GM Part No. 12559051. . . . . . . . . . . . . . .
Wiper Blades (Front) Trico 22110158, Pin Type. . . . .
18 inches (45.7 cm) Length
Wiper Blade (Rear)
Trico 22154396, Pin Type
14 inches (35.5 cm) Length
Vehicle Dimensions*
Length 189.8 inches (482 cm). . . . . . . . . . . . . . . . . . .
Width 77.5 inches (196.8 cm). . . . . . . . . . . . . . . . . . .
Height 76.0 inches (193.0 cm). . . . . . . . . . . . . . . . . . .
Wheelbase 111.0 inches (281.9 cm). . . . . . . . . . . . . .
Front Tread Width 65.1 inches (165.4 cm). . . . . . . . .
Rear Tread Width 65.1 inches (165.4 cm). . . . . . . . . .
*Figures reflect base equipment only.

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6-70
-NOTES

7-
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7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-5 Short Trip/City Definition
7
-5 Short Trip/City Intervals
7
-6 Long Trip/Highway Definition
7
-7 Long Trip/Highway Intervals7
-8 Short Trip/City Scheduled Maintenance
7
-29 Long Trip/Highway Scheduled Maintenance
7
-41 Part B: Owner Checks and Services
7
-45 Part C: Periodic Maintenance Inspections
7
-47 Part D: Recommended Fluids and Lubricants
7
-49 Part E: Maintenance Record

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7-2
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet, or your dealer
for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.

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7-3 How This Section is Organized
This maintenance schedule is divided into five parts:
ªPart A: Scheduled Maintenance Servicesº shows
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information. See ªService and Owner Publicationsº in
the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains what
you can easily do to help keep your vehicle in
good condition.
ªPart C: Periodic Maintenance Inspectionsº
explains important inspections that your dealer's service
department or another qualified service center
should perform.
ªPart D: Recommended Fluids and Lubricantsº
lists some recommended products to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
ªPart E: Maintenance Recordº provides a place
for you to record the maintenance performed on your
vehicle. Whenever any maintenance is performed, be
sure to write it down in this part. This will help you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed to qualify your vehicle for
warranty repairs.

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7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives
the vehicle.
These schedules are for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Certification/Tire label. See ªLoading Your Vehicleº
in the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow: