suspension CHEVROLET AVALANCHE 2003 1.G Owners Manual

{CAUTION:
Driving through rushing water can be
dangerous. Deep water can sweep your vehicle
downstream and you and your passengers
could drown. If it's only shallow water, it can
still wash away the ground from under your
tires, and you could lose traction and roll the
vehicle over. Don't drive through rushing
water.
See
Driving in Rain and on Wet Roads on page 4-33for
more information on driving through water.
After Off-Road Driving
Remove any brush or debris that has collected on the
underbody, chassis or under the hood. These
accumulations can be a ®re hazard.
After operation in mud or sand, have the brake linings
cleaned and checked. These substances can cause
glazing and uneven braking. Check the body structure,
steering, suspension, wheels, tires and exhaust
system for damage. Also, check the fuel lines and
cooling system for any leakage.
Your vehicle will require more frequent service due to
off-road use. Refer to the Maintenance Schedule
for additional information.
4-31

The Certi®cation/Tire label also tells you the maximum
weights for the front and rear axles, called Gross
Axle Weight Rating (GAWR). To ®nd out the actual loads
on your front and rear axles, you need to go to a
weigh station and weigh your vehicle. Your dealer can
help you with this. Be sure to spread out your load
equally on both sides of the centerline.
Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
The Certi®cation/Tire label also contains information
about your Front Axle Reserve Capacity. See
Four-Wheel Drive on page 5-50.
And, if you do have a heavy load, you should spread it
out.
{CAUTION:
In the case of a sudden stop or collision,
things carried in the bed of your truck could
shift forward and come into the passenger
area, injuring you and others. If you put things
in the bed of your truck, you should make sure
they are properly secured.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
Your warranty does not cover parts or components that
fail because of overloading.
This will help you decide how much cargo and installed
equipment your truck can carry.
Using heavier suspension components to get added
durability might not change your weight ratings. Ask your
dealer to help you load your vehicle the right way.
If you put things inside your vehicle ± like suitcases,
tools, packages, or anything else ± they go as fast
as the vehicle goes. If you have to stop or turn quickly,
or if there is a crash, they'll keep going.
4-52

{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
·Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
·Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
·Don't leave an unsecured child restraint in
your vehicle.
·When you carry something inside the
vehicle, secure it whenever you can.
·Don't leave a seat folded down unless you
need to.
There's also important loading information for off-road
driving in this manual. See ªLoading Your Vehicle
for Off-Road Drivingº under
Off-Road Driving with Your
Four-Wheel-Drive Vehicle on page 4-19.
Add-On Equipment
When you carry removable items, you may need to put
a limit on how many people you can carry inside
your vehicle. Be sure to weigh your vehicle before you
buy and install the new equipment.
Notice:Your warranty does not cover parts or
components that fail because of overloading.
Remember not to exceed the Gross Axle Weight Rating
(GAWR) of the front or rear axle. See
Loading Your
Vehicle on page 4-51.
The Cargo Weight Rating (CWR) is the maximum
weight of the load your vehicle can carry. It doesn't
include the weight of the people inside. But you
can ®gure about 150 lbs. (68 kg) for each seat.
The total cargo load must not be more than your
vehicle's CWR.
Level Control
Self-Adjusting
The self-adjusting rear suspension is available on
C/K 1500 vehicles and is available with the premium
smooth ride suspension package.
This type of level control will provide a leveled riding
position as well as improved handling under a variety of
passenger and loading conditions.
4-53

Weight of the Trailer
How heavy can a trailer safely be?
It depends on how you plan to use your rig. For
example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to pull
a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
Use one of the following charts to determine how
much your vehicle can weigh, based upon your vehicle
model and options.
Maximum trailer weight is calculated assuming the
driver and one passenger are in the tow vehicle and it
has all the required trailering equipment. The weightof additional optional equipment, passengers and cargo
in the tow vehicle must be subtracted from the
maximum trailer weight.
Above the 5,000 lbs. (2 268 kg) trailer rating, the
handling/trailering suspension is required on C-1500
models and the handling/trailering or off-road suspension
is required on K-1500 models.
Notice:Your vehicle was not designed to be used
with a ®fth-wheel hitch device. Using such a
device could result in damage to the vehicle. These
damages would not be covered by your vehicle's
warranty.
Vehicle Axle Ratio *Maximum Trailer
Weight**GCWR
C-1500 (2WD)
5300 V83.73 7,200 lbs. (3 266 kg) 13,000 lbs. (5 897 kg)
4.10 8,200 lbs. (3 719 kg) 14,000 lbs. (6 350 kg)
K-1500 (4WD)
5300 V83.73 7,000 lbs. (3 175 kg) 13,000 lbs. (5 897 kg)
4.10 7,900 lbs. (3 583 kg) 14,000 lbs. (6 350 kg)
*Tongue weight should be 10% to 15% of trailer weight, up to 1,000 lb. (454 kg) maximum.
**The Gross Combination Weight Rating (GCWR) is the total allowable weight of the completely loaded vehicle
and trailer including any passengers, cargo, equipment and conversions. The GCWR for your vehicle should not
be exceeded.
4-61

Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
See
Changing a Flat Tire on page 5-70for more
information.
Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can't know how it's been used
or how far it's been driven. It could fail
suddenly and cause a crash. If you have to
replace a wheel, use a new GM original
equipment wheel.
Tire Chains
{CAUTION:
If your vehicle is a 1500 Series, don't use tire
chains. They can damage your vehicle because
there's not enough clearance. Tire chains used
on a vehicle without the proper amount of
clearance can cause damage to the brakes,
suspension or other vehicle parts. The area
damaged by the tire chains could cause you to
lose control of your vehicle and you or others
may be injured in a crash.
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer's
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it's contacting your vehicle, and don't
spin your wheels.
If you do ®nd traction devices that will ®t,
install them on the rear tires.
5-68

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-11At Least Once a Year...................................6-12
Part C: Periodic MaintenanceInspections.........6-15
Steering and Suspension Inspection................6-15
Exhaust System Inspection............................6-15
Fuel System Inspection..................................6-15
Engine Cooling System Inspection...................6-16
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection.......................................6-16
Brake System Inspection................................6-16
Part D: Recommended Fluids and Lubricants. . . .6-17
Part E: Maintenance Record...........................6-19
Section 6 Maintenance Schedule
6-1

If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed. See
Engine Oil on
page 5-15for information on resetting the system.
An Emission Control Service.
Lubricate chassis components with each engine oil
and ®lter change.
Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking brake
cable guides. Ball joints should not be lubricated unless
their temperature is 10ÉF (-12ÉC) or higher, or they
could be damaged.
See the mileage intervals following for additional
services that may be performed with an engine oil
change and chassis lubrication. After the services are
performed, record the date, odometer reading and
who performed the service on the maintenance record
pages in Part E of this schedule.
7,500 Miles (12 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
qInspect engine air cleaner ®lter or change indicator (if
equipped). If necessary, replace the ®lter. If vehicle is
driven in dusty/dirty conditions, inspect ®lter or
change indicator (if equipped) at every engine oil
change. See
Engine Air Cleaner/Filter on page 5-20for more information.An Emission Control Service.
(See footnote ².)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
22,500 Miles (37 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
6-6

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-44.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-15

Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

I
If No Steam Is Coming From Your Engine..........5-29
If Steam Is Coming From Your Engine...............5-28
If the Light is Flashing.....................................3-42
If the Light Is On Steady.................................3-42
If You Are Stuck in Sand, Mud, Ice or Snow.......4-45
If You Do Decide To Pull A Trailer.....................4-59
If You're Caught in a Blizzard...........................4-44
Ignition Positions.............................................2-27
Ignition Transmission Lock Check......................6-13
Illuminated Visor Vanity Mirrors.........................2-24
Infants and Young Children, Restraints...............1-34
In¯ation -- Tire Pressure..................................5-62
Inspection......................................................6-16
Brake System.............................................6-16
Engine Cooling System................................6-16
Exhaust System..........................................6-15
Fuel System...............................................6-15
Part C - Periodic Maintenance.......................6-15
Steering and Suspension..............................6-15
Transfer Case and Front Axle
(Four-Wheel Drive)....................................6-16
Instrument Panel Brightness.............................3-17
Instrument Panel Fuse Block............................5-97
Instrument Panel.............................................3-31
Cluster.......................................................3-31
Overview..................................................... 3-4
Interior Lamps................................................3-17
J
Jump Starting.................................................5-43
K
Key Lock Cylinders Service..............................6-12
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps On Reminder.......................................3-14
Lamps...........................................................3-13
Exterior......................................................3-13
Interior.......................................................3-17
Lap Belt........................................................1-25
Lap-Shoulder Belt...................................1-16, 1-27
LATCH System...............................................1-43
Child Restraints...........................................1-43
Leaving Your Vehicle With the Engine Running . . . 2-41
LEFT REAR DOOR AJAR................................3-62
Level Control..................................................4-53
Light.............................................................3-33
Air Bag Readiness.......................................3-33
Anti-Lock Brake System Warning...................3-38
Brake System Warning.................................3-37
Charging System.........................................3-36
Cruise Control.............................................3-44
8