steering CHEVROLET AVALANCHE 2004 1.G Service Manual

Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.
Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires wrapped by
steel cords that hold the tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles less than 90 degrees to the
centerline of the tread.
Cold Ination Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInation - Tire Pressure on page 5-76.Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment including
the maximum capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the U.S.
Department of Transportation motor vehicle safety
standards. The DOT code includes the Tire Identication
Number (TIN), an alphanumeric designator which can
also identify the tire manufacturer, production plant,
brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-55.
GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-55.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-55.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward when
mounted on a vehicle.
Kilopascal (kPa):The metric unit for air pressure.
There are 6.9 kPa’s to one psi.
Light Truck (LT-Metric) Tire:A tire used on light duty
trucks and some multipurpose passenger vehicles.
5-74

If a Tire Goes Flat
It’s unusual for a tire to “blowout” while you’re driving,
especially if you maintain your tires properly. If air goes
out of a tire, it’s much more likely to leak out slowly.
But if you should ever have a “blowout,” here are a few
tips about what to expect and what to do:
If a front tire fails, the at tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel rmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use
in a skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop, well off the road if possible.{CAUTION:
Lifting a vehicle and getting under it to do
maintenance or repairs is dangerous without
the appropriate safety equipment and training.
The jack provided with your vehicle is
designed only for changing a at tire. If it is
used for anything else, you or others could be
badly injured or killed if the vehicle slips off
the jack. Use the jack provided with your
vehicle only for changing a at tire.
If a tire goes at, the next part shows how to use your
jacking equipment to change a at tire safely.
5-89

Fuses Usage
VEH CHMSLVehicle and Trailer High
Mounted Stoplamp
LT TRLR ST/TRN Left Turn Signal/Stop Trailer
LT TRNLeft Turn Signals and
Sidemarkers
VEH STOPVehicle Stoplamps, Brake
Module, Electronic Throttle
Control Module
Body Harness Connector
RT TRLR ST/TRN Right Turn Signal/Stop Trailer
RT TRNRight Turn Signals and
Sidemarkers
DDM Driver Door Module
AUX PWR 2Rear Cargo Area Power
Outlets
LOCKS Power Door Lock System
ECCRear Electronic Climate
Control, Liftgate
TBC 2C Truck Body Controller
FLASH Flasher Module
CB LT DOORSLeft Power Window Circuit
Breaker
TBC 2B Truck Body Controller
TBC 2A Truck Body ControllerCenter Instrument Panel Fuse Block
The center instrument panel utility block is located
underneath the instrument panel, to the left of the
steering column.
Device Usage
SEO Special Equipment Option
TRAILER Trailer Brake Wiring
UPFIT Uptter (Not Used)
SL RIDERide Control Harness
Connection
5-122

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and lter. Reset oil life system. SeeEngine Oil on
page 5-16.An Emission Control Service.••
Lubricate chassis components.See footnote #.••
Visually check for any leaks or damage.See footnote (j).••
Inspect engine air cleaner lter or change indicator (if equipped). If necessary,
replace lter. SeeEngine Air Cleaner/Filter on page 5-21.An Emission Control
Service. See footnote †.••
Rotate tires and check ination pressures and wear. SeeTires on page 5-68.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer uid levels and add uid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
Check transmission uid level and add uid as needed.•
6-5

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
#Lubricate the front suspension, ball joints, steering
linkage, transmission shift linkage and parking
brake cable guides. Ball joints should not be lubricated
unless their temperature is 10°F (-12°C) or higher,
or they could be damaged.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts,
signs of wear or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc. Visually check constant
velocity joints, rubber boots and axle seals for leaks.(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
6-8

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. GM Goodwrench
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front AxleSAE 80W-90 Axle Lubricant
(GM Part No. U.S. 1052271,
in Canada 10950849).
Rear AxleSAE 75W-90 Synthetic Axle
Lubricant (GM Part No. U.S.
12378261, in Canada 10953455)
meeting GM Specication 9986115.
6-13

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-13

A
Accessory Power Outlets.................................3-21
Adding a Snow Plow or Similar Equipment.........4-63
Adding Washer Fluid.......................................5-42
Additional Program Information.........................7-10
Additives, Fuel................................................. 5-6
Add-On Equipment..........................................4-62
Adjustable Throttle and Brake Pedal..................2-33
Adjusting the Speakers (Balance/Fade)......3-77, 3-89
After Off-Road Driving.....................................4-33
Air Bag
Passenger Status Indicator...........................3-38
Readiness Light..........................................3-36
Air Bag Systems.....................................1-51, 1-58
Adding Equipment to Your Air
Bag-Equipped Vehicle...............................1-66
How Does an Air Bag Restrain?....................1-59
Passenger Sensing System...........................1-62
Servicing Your Air Bag-Equipped Vehicle.........1-66
What Makes an Air Bag Inate?....................1-59
What Will You See After an Air Bag Inates?......1-60
When Should an Air Bag Inate?...................1-57
Where Are the Air Bags?..............................1-54
Air Cleaner/Filter, Engine.................................5-21
Air Conditioning..............................................3-27
Airbag Sensing and Diagnostic Module (SDM)....7-10
Aluminum or Chrome-Plated Wheels................5-116AM .............................................................3-115
Antenna, Fixed Mast......................................3-116
Antenna, XM™ Satellite Radio Antenna System . . . 3-117
Anti-lock Brake System..................................... 4-7
Anti-Lock Brake, System Warning Light..............3-43
Appearance Care..........................................5-111
Care of Safety Belts...................................5-114
Chemical Paint Spotting..............................5-117
Cleaning the Inside of Your Vehicle..............5-111
Cleaning the Outside of Your Vehicle............5-114
Finish Damage..........................................5-117
Sheet Metal Damage..................................5-117
Underbody Maintenance.............................5-117
Vehicle Care/Appearance Materials...............5-118
Weatherstrips............................................5-114
Approaching a Hill..........................................4-24
Ashtrays........................................................3-22
Audio Output................................................3-102
Audio System(s).............................................3-72
Audio Steering Wheel Controls....................3-114
Care of Your CD and DVD Player................3-116
Care of Your CDs and DVDs.......................3-116
Chime Level Adjustment.............................3-117
Fixed Mast Antenna...................................3-116
Radio with CD............................................3-73
Radio with Six-Disc CD................................3-85
Rear Seat Audio (RSA)...............................3-112
1

E
Easy Exit Seat...............................................2-92
Electrical System...........................................5-119
Fuses and Circuit Breakers.........................5-120
Power Windows and Other Power Options....5-120
Windshield Wiper Fuses.............................5-120
Emissions Inspection and Maintenance
Programs...................................................3-49
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-47
Check and Service Engine Soon Light............3-47
Coolant......................................................5-26
Coolant Heater............................................2-33
Coolant Temperature Gage...........................3-45
Drive Belt Routing.......................................6-16
Engine Compartment Overview......................5-12
Exhaust.....................................................2-47
Fan Noise..................................................5-40
Oil .............................................................5-16
Overheating................................................5-29
Starting......................................................2-32
ENGINE COOLANT HOT.................................3-66
Engine Oil Additives........................................5-19
ENGINE OVERHEATED..................................3-66
Entry Lighting and Exit Lighting.........................3-20Environmental Concerns..................................4-21
Erasing HomeLink
®Buttons..............................2-64
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-21
Finding a Program Type (PTY) Station
(RDS and XM™).................................3-77, 3-89
Finding a Station....................................3-75, 3-87
Finish Care..................................................5-115
Finish Damage.............................................5-117
Fixed Mast Antenna.......................................3-116
Flash-to-Pass................................................... 3-9
Flat Tire........................................................5-89
Flat Tire, Changing.........................................5-90
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-41
Windshield Washer......................................5-42
FM Stereo....................................................3-115
Fog Lamps....................................................3-18
Following Distance..........................................4-76
6

H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-7
Headlamp High/Low-Beam Changer.................... 3-9
Headlamps....................................................5-58
Bulb Replacement.......................................5-58
Daytime Running Lamps...............................5-65
Front Turn Signal, Sidemarker and Daytime
Running Lamps........................................5-63
Front Turn Signal, Sidemarker and Parking
Lamps....................................................5-62
Halogen Bulbs............................................5-58
Headphones.................................................3-100
Heated Seats................................................... 1-4
Heating.........................................................3-27
Highway Hypnosis...........................................4-42
Hill and Mountain Roads..................................4-43
Hitches..........................................................4-74
HomeLink
®Transmitter....................................2-61
HomeLink®Transmitter, Programming................2-62
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-7
How to Add Coolant to the Coolant Surge Tank......5-35How to Add Fluid............................................5-26
How to Check Lubricant...................................5-55
How to Check Power Steering Fluid..................5-42
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-14
Hydroplaning..................................................4-37
I
If No Steam Is Coming From Your Engine..........5-32
If Steam Is Coming From Your Engine...............5-30
If the Light is Flashing.....................................3-48
If the Light Is On Steady.................................3-48
If You Are Caught in a Blizzard.........................4-47
If You Are Stuck in Sand, Mud, Ice or Snow.......4-49
If You Do Decide To Pull A Trailer.....................4-69
Ignition Positions.............................................2-31
Illuminated Visor Vanity Mirrors.........................2-26
Infants and Young Children, Restraints...............1-32
Ination - Tire Pressure...................................5-76
Instrument Panel
Cluster.......................................................3-34
Overview..................................................... 3-4
Instrument Panel Brightness.............................3-20
Instrument Panel Fuse Block..........................5-120
Interior Lamps................................................3-20
8