key CHEVROLET AVEO 2002 Service Manual Online

Oil Pressure Switch
Connector Part Information
KET MG 610896
8-Way F PCB Connector SDL-II PCB Hsg (WH)
PinWire ColorCircuit No.Function
1BK/WH238Seat Belt Switch - Driver
2L-GN80Key In Ignition Switch Signal
3PU/WH821Engine Overspeed Indicator Control
4PU126Left Front Door Open Switch Signal
5BK450Ground
6BN/WH309Right Park Lamp Supply Voltage
7--Not Used
8PK239Ignition 1 Voltage

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 12 © 2005 Mitchell Repair Information Company, LLC.

SYMPTOMS - INSTRUMENT PANEL, GAGES AND CONSOLE
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:
Clock Malfunction
Engine Coolant Temperature Gage Inaccurate or Inoperative
Fuel Gage Inaccurate or Inoperative
Speedometer and/or Odometer Inaccurate or Inoperative
Chime Inoperative (Seat Belt) Seat belt
Door Open Warning Chime Inoperative
Key Reminder Chime Inoperative
DOOR OPEN WARNING CHIME INOPERATIVE
Door Open Warning Chime Inoperative
5Connector Repairs in Wiring Systems.
Did you complete the repair?Go to Step
7
-
6
Repair the harness/wiring as necessary. Refer to Wiring
Repairs in Wiring Systems.
Did you complete the repair?Go to Step
7
-
7
1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Start the engine.
4. Operate the vehicle within the Conditions for Running
the DTC. You may also operate the vehicle within the
conditions that you observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Go to Step
2
Go to Step 8
8Observe the Capture Info with a scan tool.
Are there any DTCs that have not been diagnosed?
Go to
Dia
gnostic
Trouble
Code
(DTC)
List in
Engine
Controls -
1.6L
System OK
StepActionValuesYesNo
Inspect the chime module connector to make sure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 27 © 2005 Mitchell Repair Information Company, LLC.

KEY REMINDER CHIME INOPERATIVE
Key Reminder Chime Inoperative
12Replace the chime module.
Is the repair complete?-System OK-
13
1. Disconnect the front door contact switch.
2. Use an ohmmeter to check the continuity
between the door contact switch and
terminal 4 of the chime module.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 15 Go to Step 14
14
Repair the open circuit between the door contact
switch and terminal 4 of the chime module.
Is the repair complete?
-
System OK-
15Replace the door contact switch.
Is the repair complete?-System OK-
StepActionValuesYesNo
1
Inspect the chime module connector to make sure
it is connected properly.
Is the connector disconnected or partially
disconnected?
-
Go to Step 2 Go to Step 3
2
Connect the electrical connector for the chime
module.
Is the repair complete?
-
System OK-
3Inspect fuse EF7 and F12.
Is fuse EF7 and F12 blown?-Go to Step 4 Go to Step 5
4
1. Inspect for a short circuit and repair it, if
necessary.
2. Replace the fuse.
Is the repair complete?
-
System OK-
5
1. Turn the ignition ON.
2. Inspect the voltage at fuse EF7 and F12.
Is the specified voltage available at fuse EF7 and
F12?
11-14 V
Go to Step 7 Go to Step 6
6
Repair the power supply circuit for fuse EF7 and
F12.
Is the repair complete?
-
System OK-
7
1. Disconnect the chime module.
2. Inspect the voltage at terminal 2 of the
chime module connector.
11-14 V

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 29 © 2005 Mitchell Repair Information Company, LLC.

CLOCK MALFUNCTION
Clock Malfunction
Does the voltage equal the specified value?Go to Step 13 Go to Step 8
8
1. Disconnect the key reminder switch.
2. Use an ohmmeter to check the continuity
between the key reminder switch and fuse
EF7 and F12.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 10 Go to Step 9
9
Repair the open circuit between the key reminder
switch and fuse EF7 and F12.
Is the repair complete?
-
System OK-
10
With the key reminder switch and the chime
module disconnected, check the continuity
between the key reminder switch and terminal 2
of the chime module connector.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 12 Go to Step 11
11
Repair the open circuit between the key reminder
switch and terminal 2 of the chime module
connector.
Is the repair complete?
-
System OK-
12Replace the key reminder switch.
Is the repair complete?-System OK-
13
With the chime module disconnected, use an
ohmmeter to check continuity between terminal 5
of the chime module connector and ground.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 15 Go to Step 14
14
Repair the open circuit between terminal 5 of the
chime module connector and ground.
Is the repair complete?
-
System OK-
15Replace the chime module.
Is the repair complete?-System OK-
StepActionValuesYesNo
1Inspect fuses F2, F23, and EF7.
Is either fuse F2, F23, and EF7 blown?-Go to Step 2 Go to Step 3
2
1. Check for a short circuit and repair it, if
necessary.
2. Replace the blown fuses.
Is the repair complete?
-
System OK-
1. Turn the ignition ON.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 30 © 2005 Mitchell Repair Information Company, LLC.

an instrument cluster gage connected to the VSS on the transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance traveled from any starting point.
Fuel Gage
The fuel gage consists of an instrument cluster gage connected to a sending unit in the fuel tank.
The fuel gage indicates the quantity of fuel in the tank only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer may come to rest at any position.
Temperature Gage
The temperature gage consists of an instrument cluster gage connected to a temperature sensor that is in contact
with the circulating engine coolant.
The temperature gage indicates the temperature of the coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the gage. The engine is overheating if the pointer moves
into the red zone at the upper limit of the gage.
Instrument Cluster Indicator Lamps
The instrument cluster contains indicator lamps that indicate the function of certain systems or the existence of
potential problems with the operation of the vehicle. The indicator lamps are replaceable. For replacement of
the indicator lamps contained in the instrument cluster, refer to Bulb Usage Specifications
and Instrument
Cluster Lamp Replacement .
Chime Module
The chime module is located above the instrument panel fuse block and will sound in order to bring attention to
one or more of the following conditions:
The lamps are ON, the door is ajar, and the ignition switch is not in ACC, ON, or START.
The seat belt is unbuckled when the ignition switch is in ON or START.
The door is open when the ignition switch is in ON or START.
The key is left in the ignition switch when the ignition is in LOCK and the door is open.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 84 © 2005 Mitchell Repair Information Company, LLC.