air conditioning CHEVROLET AVEO 2002 Service Repair Manual

Ashtrays and Cigarette Lighter
The ashtray is located at the lower part of the center
instrument panel. To remove the front ashtray for
cleaning, open the ashtray fully, press in the retaining
tab and pull the bin out.
Notice:If you put papers or other ammable items
in the ashtray, hot cigarettes or other smoking
materials could ignite them and possibly damage
your vehicle. Never put ammable items in the
ashtray.
The cigarette lighter is located to the right of the front
ashtray. To use it, turn the ignition to ACC or ON, push
the cigarette lighter in all the way and let go. When it
is ready, it will pop back out by itself.
Notice:Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element. Do not hold a cigarette lighter in while it
is heating.
Climate Controls
Climate Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
Temperature Control:Turn the left knob clockwise or
counterclockwise to manually increase or decrease
the temperature inside your vehicle. Turn the knob to the
blue area for cool air and to the red area for warm air.
9(Fan):Turn the middle knob clockwise or
counterclockwise to increase or decrease the fan speed.
In any setting other than off, the fan will run continuously
with the ignition on. The fan must be on in order for
the air conditioning compressor to run.Uplevel shown, Base similar
3-12

To change the current mode, select one of the following
from the right knob:
E(Vent):This mode directs air to the instrument
panel outlets.
((Bi-Level):This mode directs about half of the air
to the instrument panel outlets, and then directs the
remaining air to the floor outlets.
5(Floor):This mode directs most of the air to the
floor outlets. Some of the air will also be directed to
the rear outlets. Be sure to keep the area under the
front seats clear to allow the flow of air to the rear
compartment.
The right knob can also be used to select the defog and
defrost modes. Information on defogging and defrosting
can be found later in this section.
?(Recirculation):This mode keeps outside air from
coming into the vehicle. It can be used to prevent outside
air and odors from entering your vehicle or to help heat or
cool the air inside your vehicle more quickly.
If your vehicle has a recirculation button (uplevel model),
press the button to turn the recirculation mode on.
When the button is pressed, an indicator light in the
button will come on. Press the button again to return to
outside air mode.If your vehicle has an air intake lever (base model),
move the lever to choose the recirculation mode.
Using the recirculation mode for extended periods may
cause your windows to fog. If this happens, select the
defrost mode.
:(Outside Air):This mode brings outside air into
the vehicle.
If your vehicle has a recirculation button (uplevel model),
press the button until the recirculation mode is turned off.
Your vehicle will then return to outside air mode.
If your vehicle has an air intake lever (base model),
move the lever to choose the outside air mode.
A/C (Air Conditioning):If your vehicle has air
conditioning, follow these steps to use the system.
Start the engine and set the fan control knob to
the desired speed. The air conditioning compressor
does not operate when the fan control knob is in the off
position. Press the A/C button to turn the air conditioning
compressor on and off. When the A/C button is
pressed, an indicator light in the button will come on to
let you know that air conditioning is activated.
On hot days, open the windows to let hot inside air
escape; then close them. This helps to reduce the time
it takes for your vehicle to cool down. It also helps
the system to operate more efficiently.
3-13

For quick cool down on hot days, do the following:
1. Select the vent mode.
2. Select the highest fan speed.
3. Press the A/C button.
4. Select the recirculation mode.
5. Select the coolest temperature.
Using these settings together for long periods of time
may cause the air inside of your vehicle to become too
dry. To prevent this from happening, after the air in
your vehicle has cooled, turn the recirculation mode off.
The air conditioning system removes moisture from
the air, so you may sometimes notice a small amount of
water dripping underneath your vehicle while idling or
after turning off the engine. This is normal.
Defogging and Defrosting
Fog on the inside of windows is a result of high humidity
or moisture condensing on the cool window glass.
This can be minimized if the climate control system is
used properly. There are two modes to clear fog or frost
from your windshield. Use the defog mode to clear
the windows of fog or moisture and warm the
passengers. Use the defrost mode to remove fog or
frost from the windshield more quickly.For best results, clear all snow and ice from the
windshield before defrosting.
Select one of these available modes from the right knob.
É(Defog):This mode directs most of the air to the
windshield and the floor outlets. A small amount of air is
also directed to the outboard outlets for the side windows.
To help clear the side windows quickly, do the following:
1. Select the bi-level mode.
2. Select the highest fan speed.
3. Select A/C.
4. Select the temperature.
0(Defrost):This mode directs the air to the
windshield and the outboard outlets for the side
windows.
To help clear the windshield quickly, do the following:
1. Select the defrost mode.
2. Select the highest temperature.
3. Select the highest fan speed.
Do not drive the vehicle until all windows are clear.
3-14

Cooling System
When you decide it is safe to lift the hood, here is what
you will see:
A. Coolant Surge Tank with Pressure Cap
B. Electric Engine Cooling Fan{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant surge tank is boiling,
do not do anything else until it cools down. The vehicle
should be parked on a level surface. Make sure that
the air conditioning is turned off.
5-28

Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width.
Belt:A rubber coated layer of cords that is located
between the plies and the tread. Cords may be made
from steel or other reinforcing materials.
Bead:The tire bead contains steel wires that hold the
tire onto the rim.
Bias Ply Tire:A pneumatic tire in which the plies are
laid at alternate angles, less than 90 degrees to the
centerline of the tread.Cold Ination Pressure:The amount of air pressure
in a tire, measured in pounds per square inch (psi)
or kilopascal (kPa), before a tire has built up heat from
driving. SeeInflation - Tire Pressure on page 5-59.
Curb Weight:This means the weight of a motor vehicle
with standard and optional equipment including the
maximum capacity of fuel, oil and coolant, but without
passengers and cargo.
DOT Markings:A code molded into the sidewall of a
tire signifying that the tire is in compliance with the
U.S. Department of Transportation motor vehicle safety
standards. The DOT code includes the Tire Identification
Number (TIN), an alphanumeric designator which can
also identify the tire manufacturer, production plant,
brand and date of production.
GVWR:Gross Vehicle Weight Rating, seeLoading
Your Vehicle on page 4-32.
GAWR FRT:Gross Axle Weight Rating for the front
axle, seeLoading Your Vehicle on page 4-32.
GAWR RR:Gross Axle Weight Rating for the rear axle,
seeLoading Your Vehicle on page 4-32.
5-56

Fuses Usage
H/L HI RH Head Lamp High Right Side
BLANK Not Used
H/L HI LH Head Lamp High Left Side
BLANK Not Used
H/L LOW RH Head Lamp Low Right Side
ILL RHParking Lamp Right Side,
Illumination Circuit
H/L LOW LH Head Lamp Low Left Side
ILL LHParking Lamp Left Side, License
Plate Lamp
ROOM LAMP Room Lamp
BLANK Not Used
DEFOG Defogger
SUN ROOF Sunroof
ILL LAMP Illumination RelayFuses Usage
HORN Horn
HEAD LAMP Headlamp
FUEL PUMP Fuel Pump
A/C COMP Air Conditioning Compressor
FRT FOG Front Fog Lamp
BLOWER Blower
ABS Antilock Brake System
IP F/BOX Instrument Panel Fuse Box
RAD’ FAN Radiator Fan
IGN 2 Ignition 2
IGN 1 Ignition 1
POWER
WINDOWPower Windows
FUSE SPARE Spare Fuse
5-89

Relays Usage
BLANK Not Used
RAD FAN LOW
RELAYRadiator Fan Low Relay
HEAD LAMP
HIGH RELAYHead Lamp High Relay
HEAD LAMP
LOW RELAYHead Lamp Low Relay
PWR WINDOW
RELAYPower Window Relay
FOG LAMP
RELAYFog Lamp Relay
MAIN
RELAY/FAN
CONTROL
RELAYMain Relay/Fan Control RelayRelays Usage
FUEL PUMP
RELAYFuel Pump Relay
A/C COMP
RELAYAir Conditioning Relay
(OPTION)
MAIN RELAYMain Relay (Option)
RAD FAN HI
RELAYRadiator Fan High Relay
ILLUMINATION
RELAYIllumination Relay
BLANK Not Used
5-90

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toPart D:
Recommended Fluids and Lubricants on page 6-26for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.48 lbs 0.67 kg
Brake/Clutch Fluid 0.51 quarts 0.48 L
Cooling System 7.4 quarts 7.0 L
Engine Oil with Filter 3.96 quarts 3.75 L
Fuel Tank 11.9 gallons 45.0 L
Transaxle, Automatic
Complete Overhaul 6.2 quarts 5.87 L
Transaxle, Manual
Complete Drain and Refill 1.9 quarts 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.6L L4 (L91) 6 Automatic and Manual 0.039-0.043 inch (1.0-1.1 mm)
5-91

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-25

Climate Controls
Climate Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
Temperature Control:Turn the left knob clockwise or
counterclockwise to manually increase or decrease
the temperature inside your vehicle. Turn the knob to the
blue area for cool air and to the red area for warm air.
9(Fan):Turn the middle knob clockwise or
counterclockwise to increase or decrease the fan speed.
In any setting other than off, the fan will run continuously
with the ignition on. The fan must be on in order for
the air conditioning compressor to run.To change the current mode, select one of the following
from the right knob:
Y(Vent):This mode directs air to the instrument panel
outlets.
\(Bi-Level):This mode directs about half of the air
to the instrument panel outlets, and then directs the
remaining air to the floor outlets.
[(Floor):This mode directs most of the air to the
floor outlets. Some of the air will also be directed to the
rear outlets. Be sure to keep the area under the front
seats clear to allow the flow of air to the rear
compartment.
The right knob can also be used to select the defog and
defrost modes. Information on defogging and defrosting
can be found later in this section.
?(Recirculation):This mode keeps outside air
from coming into the vehicle. It can be used to prevent
outside air and odors from entering your vehicle or
to help heat or cool the air inside your vehicle more
quickly.
If your vehicle has a recirculation button (uplevel
model), press the button to turn the recirculation mode
on. When the button is pressed, an indicator light in
the button will come on. Press the button again to return
to outside air mode. Uplevel shown, Base similar
3-18