climate control CHEVROLET AVEO 2002 Service Repair Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-28
Air Bag Systems
......................................1-50
Restraint System Check
............................1-58
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-13
Theft-Deterrent Systems
............................2-15
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-34
Storage Areas
.........................................2-36
Sunroof
..................................................2-37
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-12
Warning Lights, Gages, and Indicators
........3-17
Secondary Information Center (SIC)
............3-24
Audio System(s)
.......................................3-34Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-11
Headlamp Aiming
.....................................5-45
Bulb Replacement
....................................5-45
Windshield Wiper Blade Replacement
.........5-50
Tires
......................................................5-51
Appearance Care
.....................................5-76
Vehicle Identification
.................................5-83
Electrical System
......................................5-84
Capacities and Specifications
.....................5-91
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-10
Index.................................................................1
2004 Chevrolet Aveo Owner ManualM

Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv

Lockout Protection
If your vehicle has remote keyless entry, you have
lockout protection. This feature stops the driver’s door
lock from locking when the driver’s door is open.
Leaving Your Vehicle
If you are leaving your vehicle, take your keys. All of the
doors, except for the driver’s door, can be locked
from the outside by pushing down the door lock and
then closing the door. The driver’s door can only
be locked from the outside by using the key or the
optional remote keyless entry transmitter.
Trunk (Sedan)
{CAUTION:
It can be dangerous to drive with the trunk lid
open because carbon monoxide (CO) gas can
come into your vehicle. You can not see or
smell CO. It can cause unconsciousness and
even death. If you must drive with the trunk lid
open or if electrical wiring or other cable
connections must pass through the seal
between the body and the trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See Climate Control
System in the Index.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-32.
To open the trunk on your sedan from outside of your
vehicle, insert the key into the lock cylinder and turn the
key clockwise.
2-10

Liftgate (Hatchback)
{CAUTION:
It can be dangerous to drive with the liftgate
open because carbon monoxide (CO) gas can
come into your vehicle. You can’t see or smell
CO. It can cause unconsciousness and even
death. If you must drive with the liftgate open
or if electrical wiring or other cable
connections must pass through the seal
between the body and the liftgate:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. SeeClimate Control
System on page 3-12.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-32.To open the liftgate on your hatchback from outside of
the vehicle, insert the key into the lock cylinder and
turn it counterclockwise. Then pull up the handle above
the license plate to open the liftgate.
When closing the liftgate, close from the center to
ensure it fully latches. Although you may use one hand
to unlock the liftgate, it is recommended that two
hands on the upper surface be used to close the liftgate.
To lock the liftgate, insert the key into the lock cylinder
and turn it clockwise.
The liftgate can also be locked or unlocked by the
central door unlocking system. SeeCentral Door
Unlocking System on page 2-8.
2-12

Running Your Engine While You
Are Parked
It is better not to park with the engine running. But if
you ever have to, here are some things to know.
{CAUTION:
Idling the engine with the climate control
system off could allow dangerous exhaust into
your vehicle. See the earlier Caution under
Engine Exhaust on page 2-32.
Also, idling in a closed-in place can let deadly
carbon monoxide (CO) into your vehicle even if
the climate control fan is at the highest setting.
One place this can happen is a garage.
Exhaust — with CO — can come in easily.
NEVER park in a garage with the engine
running.
Another closed-in place can be a blizzard.
SeeWinter Driving on page 4-24.
{CAUTION:
It can be dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake rmly set. Your vehicle can roll.
Do not leave your vehicle when the engine is
running unless you have to. If you have left the
engine running, the vehicle can move suddenly.
You or others could be injured. To be sure your
vehicle will not move, even when you are on
fairly level ground, always set your parking
brake and move the shift lever to PARK (P).
Follow the proper steps to be sure your vehicle will not
move. SeeShifting Into Park (P) (Automatic Transaxle)
on page 2-29.
If you are parking on a hill and if you are pulling a
trailer, also seeTowing a Trailer on page 4-37.
2-33

Outside Power Mirror
Your vehicle may have an outside power mirror control
that adjusts the passenger’s side mirror.
The control for the power
mirror is located on the
driver’s door panel, above
the power window buttons.
To adjust the passenger’s side mirror, press the
corresponding edges located on the four-way control pad
to move the mirror in the direction that you want it to go.
The ignition must be turned to ON to adjust the mirrors.
The outside rearview mirrors can be folded flat against
the side of the vehicle by pushing them toward the
vehicle.
Outside Convex Mirror
Your passenger’s side mirror is convex. A convex
mirror’s surface is curved so you can see more from the
driver’s seat.
{CAUTION:
A convex mirror can make things (like other
vehicles) look farther away than they really are.
If you cut too sharply into the right lane, you
could hit a vehicle on your right. Check your
inside mirror or glance over your shoulder
before changing lanes.
Outside Heated Mirrors
If your vehicle has this feature, when you operate the
rear window defogger, the heated driver’s and
passenger’s outside power mirrors are warmed to help
clear them of ice and snow. See “Rear Window and
Outside Mirror Defogger” underClimate Control System
on page 3-12for more information.
2-35

Storage Areas
Your vehicle has shopping hooks on each front seatback
for your convenience.
Glove Box
Open the glove box by pulling the bottom of the handle
upward. Close the glove box with a firm push.
Cupholder(s)
The cupholders are located in the center instrument
panel, below the climate control system. To use
the cupholder, push in on its outer edge. Then pull out
the cupholder. After use, push in the cupholder until
it latches.
There is also a cupholder located in the rear part of the
center console, behind the parking brake.
2-36

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-3
Other Warning Devices...................................3-4
Horn.............................................................3-4
Tilt Wheel.....................................................3-4
Turn Signal/Multifunction Lever.........................3-5
Windshield Wiper Lever...................................3-6
Exterior Lamps...............................................3-8
Interior Lamps..............................................3-10
Accessory Power Outlets...............................3-11
Ashtrays and Cigarette Lighter........................3-12
Climate Controls............................................3-12
Climate Control System.................................3-12
Outlet Adjustment.........................................3-15
Passenger Compartment Air Filter...................3-16
Warning Lights, Gages, and Indicators............3-17
Instrument Panel Cluster................................3-18
Speedometer and Odometer...........................3-19
Tachometer.................................................3-19
Safety Belt Reminder Tone............................3-20
Brake System Warning Light..........................3-20
Engine Coolant Temperature Gage..................3-21Highbeam On Light.......................................3-22
Fuel Gage...................................................3-22
Low Fuel Warning Light.................................3-23
Secondary Information Center (SIC).................3-24
Clock..........................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Anti-Lock Brake System Warning Light.............3-27
Hold Mode Light...........................................3-28
Malfunction Indicator Lamp.............................3-28
Oil Pressure Light.........................................3-32
Fog Lamp Light............................................3-32
Daytime Running Lamps Indicator Light...........3-33
Door Ajar Light.............................................3-33
Audio System(s).............................................3-34
AM-FM Radio...............................................3-34
Radio with CD..............................................3-36
Theft-Deterrent Feature..................................3-43
Radio Reception...........................................3-43
Care of Your CDs.........................................3-44
Care of Your CD Player................................3-44
Backglass Antenna.......................................3-44
Section 3 Instrument Panel
3-1

The main components of your instrument panel are the
following:
A. Air Outlet. SeeOutlet Adjustment on page 3-15.
B. Instrument Panel Cluster. SeeInstrument Panel
Cluster on page 3-18.
C. Digital Clock and Secondary Information Center.
SeeClock on page 3-25andSecondary Information
Center (SIC) on page 3-24.
D. Hazard Warning Flashers Button. SeeHazard
Warning Flashers on page 3-3.
E. Instrument Panel Brightness Control. See
“Instrument Panel Brightness” underInterior Lamps
on page 3-10.
F. Hood Release. SeeHood Release on page 5-11.
G. Horn. SeeHorn on page 3-4.
H. Audio System. SeeAudio System(s) on page 3-34.
I. Cupholder. SeeCupholder(s) on page 2-36.
J. Ashtray. SeeAshtrays and Cigarette Lighter on
page 3-12.
K. Cigarette Lighter. SeeAshtrays and Cigarette
Lighter on page 3-12.
L. Climate Control System. SeeClimate Control
System on page 3-12.
M. Glove Box. SeeGlove Box on page 2-36.Hazard Warning Flashers
Your hazard warning flashers let you warn others. They
also let police know you have a problem. Your front
and rear turn signal lamps will flash on and off.
3-3

Ashtrays and Cigarette Lighter
The ashtray is located at the lower part of the center
instrument panel. To remove the front ashtray for
cleaning, open the ashtray fully, press in the retaining
tab and pull the bin out.
Notice:If you put papers or other ammable items
in the ashtray, hot cigarettes or other smoking
materials could ignite them and possibly damage
your vehicle. Never put ammable items in the
ashtray.
The cigarette lighter is located to the right of the front
ashtray. To use it, turn the ignition to ACC or ON, push
the cigarette lighter in all the way and let go. When it
is ready, it will pop back out by itself.
Notice:Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element. Do not hold a cigarette lighter in while it
is heating.
Climate Controls
Climate Control System
With this system you can control the heating, cooling
and ventilation for your vehicle.
Temperature Control:Turn the left knob clockwise or
counterclockwise to manually increase or decrease
the temperature inside your vehicle. Turn the knob to the
blue area for cool air and to the red area for warm air.
9(Fan):Turn the middle knob clockwise or
counterclockwise to increase or decrease the fan speed.
In any setting other than off, the fan will run continuously
with the ignition on. The fan must be on in order for
the air conditioning compressor to run.Uplevel shown, Base similar
3-12