fuel CHEVROLET AVEO 2004 1.G Service Manual

Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait Chevrolet
helps minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealers can provide you with shuttle
service to get you to your destination with minimal
interruption of your daily schedule. This includes a
one way or round trip shuttle service to a destination
up to 10 miles from the dealership.
Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement (five day maximum) may be available
for the use of public transportation such as taxi or bus.
In addition, should you arrange transportation through
a friend or relative, reimbursement for reasonable
fuel expenses (five day maximum) may be available.
Claim amounts should reflect actual costs and be
supported by original receipts.
Courtesy Rental Vehicle
Your dealer may arrange to provide you with a courtesy
rental vehicle or reimburse you for a rental vehicle
you obtained if your vehicle is kept for a warranty repair.
Reimbursement will be limited to a maximum of
$30.00 a day and must be supported by receipts.
This requires that you sign and complete a rental
agreement and meet state, local and rental vehicle
provider requirements. Requirements vary and
may include minimum age requirements, insurance
coverage, credit card, etc. You are responsible for
fuel usage charges and may also be responsible for
taxes, levies, usage fees, excessive mileage or
rental usage beyond the completion of the repair.
Generally it is not possible to provide a like-vehicle as
a courtesy rental.
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Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period,
but itis notpart of the New Vehicle Limited Warranty.
A separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for air bag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems,
such as the Air Bag Sensing and Diagnostic Module
(SDM) in your vehicle may record information about the
condition of the vehicle and how it was operated,
such as engine speed, brake applications, throttle
position, vehicle speed, safety belt usage, air bag
readiness, air bag performance data, and the severity of
a collision. This information has been used to improve
vehicle crash performance and may be used to improve
crash performance of future vehicles and driving
safety. Unlike the data recorders on many airplanes,
these on-board systems do not record sounds, such as
conversation of vehicle occupants.
7-9

A
Accessory Power Outlets.................................3-11
Adding Washer Fluid.......................................5-35
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-84
Adjusting the Speakers (Balance/Fade)......3-35, 3-37
Air Bag
Readiness Light..........................................3-26
Air Bag Systems.............................................1-50
How Does an Air Bag Restrain?....................1-56
Servicing Your Air Bag-Equipped Vehicle.........1-58
What Makes an Air Bag Inflate?....................1-55
What Will You See After an
Air Bag Inflates?......................................1-56
When Should an Air Bag Inflate?...................1-55
Where Are the Air Bags?..............................1-53
Air Cleaner/Filter, Engine.................................5-20
Airbag Sensing and Diagnostic Module (SDM)......... 7-9
AM ...............................................................3-43
AM-FM Radio.................................................3-34
Antenna, Backglass.........................................3-44
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-27Appearance Care............................................5-76
Care of Safety Belts....................................5-79
Chemical Paint Spotting...............................5-82
Cleaning the Inside of Your Vehicle................5-76
Cleaning the Outside of Your Vehicle..............5-79
Finish Damage............................................5-81
Sheet Metal Damage...................................5-81
Underbody Maintenance...............................5-82
Vehicle Care/Appearance Materials................5-82
Weatherstrips..............................................5-79
Arming the System.........................................2-15
Ashtrays........................................................3-12
Audio System(s).............................................3-34
AM-FM Radio.............................................3-34
Backglass Antenna......................................3-44
Care of Your CD Player...............................3-44
Care of Your CDs........................................3-44
Radio with CD............................................3-36
Theft-Deterrent Feature................................3-43
Understanding Radio Reception.....................3-43
Automatic Transaxle........................................2-20
Fluid..........................................................5-21
Operation...................................................2-22
Automatic Transaxle Inspection.........................6-20
Automatic Transaxle Shift Lock Control
System Check.............................................6-22
1

B
Backglass Antenna.........................................3-44
Battery..........................................................5-39
Battery Replacement......................................... 2-6
Before Leaving on a Long Trip.........................4-21
Body Lubrication Service..................................6-21
Brake
Parking......................................................2-28
System Inspection.......................................6-25
System Warning Light..................................3-20
Brake Fluid....................................................5-36
Brake Wear...................................................5-37
Brakes..........................................................5-36
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-9
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-45
Fog Lamps.................................................5-48
Front Turn Signal and Parking Lamps.............5-46
Halogen Bulbs............................................5-45
Headlamp Aiming........................................5-45
Headlamps.................................................5-46
Sidemarker Lamps...............................5-48, 5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-49
Turn Signal Lamps......................................5-47
Buying New Tires...........................................5-62
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock............... 2-9
Capacities and Specifications............................5-91
Carbon Monoxide...........4-24, 4-37, 2-10, 2-12, 2-32
Care of
Safety Belts................................................5-79
Your CD Player...........................................3-44
Your CDs ...................................................3-44
Cassette Tape Player Service...........................6-19
CD Messages................................................3-42
Center Rear Passenger Position, Safety Belts.....1-26
Chains, Tires..................................................5-66
Charging System Light....................................3-27
Check
Engine Light...............................................3-28
Check Engine Light.........................................3-28
Checking Coolant............................................5-24
Checking Engine Oil........................................5-15
Checking Things Under the Hood......................5-11
Checking Your Restraint Systems......................1-58
Chemical Paint Spotting...................................5-82
2

Engine (cont.)
Coolant......................................................5-23
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-21
Cooling System Inspection............................6-25
Engine Compartment Overview......................5-14
Exhaust.....................................................2-32
Oil .............................................................5-15
Overheating................................................5-25
Starting......................................................2-20
Engine Compartment Fuse Block......................5-87
Engine Coolant Level Check.............................6-19
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-19
Event Data Recorders (EDR)............................. 7-9
Exterior Lamps................................................. 3-8
F
Filter
Engine Air Cleaner......................................5-20
Finding a Station....................................3-34, 3-36
Finish Care....................................................5-80
Finish Damage...............................................5-81
Five-Speed....................................................2-26
Flash-to-Pass Feature....................................... 3-6Flat Tire........................................................5-66
Flat Tire, Changing.........................................5-67
Fluid
Automatic Transaxle.....................................5-21
Manual Transaxle........................................5-21
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM ...............................................................3-43
Fog Lamp Light..............................................3-32
Fog Lamps...............................................3-6, 3-9
Folding the Seatback..................................1-6, 1-8
Footnotes................................................6-7, 6-14
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-22
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-23
System Inspection.......................................6-25
Fuses
Fuses and Circuit Breakers...........................5-85
Windshield Wiper.........................................5-84
5

G
Gage
Engine Coolant Temperature.........................3-21
Fuel..........................................................3-22
Speedometer..............................................3-19
Tachometer.................................................3-19
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-36
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-3
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-45
Headlamp High/Low-Beam Changer.................... 3-6
Headlamp Wiring............................................5-84
Headlamps....................................................5-46
Bulb Replacement.......................................5-45
Front Turn Signal and Parking Lamps.............5-46
Halogen Bulbs............................................5-45Headlamps (cont.)
Sidemarker Lamps...............................5-48, 5-49
Turn Signal Lamps......................................5-47
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-22
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hold Mode.....................................................2-25
Hold Mode Features........................................2-25
Hood
Checking Things Under................................5-11
Release.....................................................5-11
Horn............................................................... 3-4
How the System Alarm is Activated...................2-16
How to Add Coolant to the Coolant
Surge Tank.................................................5-30
How to Check................................................5-59
How to Check and Add Fluid............................5-22
How to Check Power Steering Fluid..................5-34
How to Detect a Tamper Condition....................2-16
How to Inspect the Engine Air Cleaner/Filter.......5-20
How to Turn Off the System Alarm....................2-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydraulic Clutch.............................................5-22
Hydraulic Clutch System Check........................6-20
Hydroplaning..................................................4-18
6

I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
Ignition Positions.............................................2-19
Ignition Transaxle Lock Check..........................6-22
Immobilizer....................................................2-17
Immobilizer Operation......................................2-17
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-59
Inspection
Brake System.............................................6-25
Engine Cooling System................................6-25
Exhaust System..........................................6-24
Fuel System...............................................6-25
Part C - Periodic Maintenance.......................6-24
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-24
Throttle System...........................................6-25
Instrument Panel
Cluster.......................................................3-18
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-10
Instrument Panel Fuse Block............................5-85
Interior Lamps................................................3-10
J
Jump Starting.................................................5-40
K
Key Lock Cylinders Service..............................6-21
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior........................................................ 3-8
Fog Lamps.................................................5-48
Interior.......................................................3-10
Lamps On Reminder......................................... 3-8
Lap-Shoulder Belt...................................1-15, 1-23
LATCH System
Child Restraints...........................................1-41
Securing a Child Restraint Designed for
the LATCH System...................................1-44
Leaving Your Vehicle.......................................2-10
Leaving Your Vehicle With the
Engine Running..........................................2-29
Liftgate..........................................................2-12
7

Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-20
Charging Systems.......................................3-27
Daytime Running Lamps Indicator..................3-33
Door Ajar...................................................3-33
Fog Lamp..................................................3-32
Highbeam On.............................................3-22
Low Fuel Warning.......................................3-23
Malfunction Indicator....................................3-28
Oil Pressure...............................................3-32
Safety Belt Reminder...................................3-25
Safety Belt Reminder Tone...........................3-20
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-23M
Maintenance Schedule
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-21
At Least Twice a Year..................................6-20
Brake System Inspection..............................6-25
Engine Cooling System Inspection.................6-25
Exhaust System Inspection...........................6-24
Fuel System Inspection................................6-25
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.......6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic Maintenance Inspections......6-24
Part D - Recommended Fluids and
Lubricants...............................................6-26
Part E - Maintenance Record........................6-28
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-24
Throttle System Inspection............................6-25
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
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