radiator CHEVROLET AVEO 2007 1.G Owners Manual

Engine Coolant
The cooling system in your vehicle is filled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for five years
or 150,000 miles (240 000 km), whichever
occurs first, if you add only DEX-COOL
®extended
life coolant.
The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 290.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
•Give freezing protection down to
−34°F (−37°C).
•Give boiling protection up to 265°F (129°C).
•Protect against rust and corrosion.
•Help keep the proper engine temperature.
•Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core,
or radiator corrosion. In addition, the engine
coolant may require changing sooner, at
the rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would
not be covered by your warranty. Always
use DEX-COOL
®(silicate-free) coolant in
your vehicle.
287

What to Use
Use a mixture of one-half clean, drinkable water
and one-half DEX-COOL®coolant which will
not damage aluminum parts. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant
mixture, your engine could overheat and be
badly damaged. The repair cost would not be
covered by your warranty. Too much water
in the mixture can freeze and crack the engine,
radiator, heater core, and other parts.
If you have to add coolant more than four times a
year, have your dealer check your cooling system.
Notice:If you use extra inhibitors and/or
additives in your vehicle’s cooling system, you
could damage your vehicle. Use only the
proper mixture of the engine coolant listed in
this manual for the cooling system. See
Part D: Recommended Fluids and Lubricants
on page 396for more information.
288

Checking Coolant
The engine coolant surge tank is located in the rear
of the engine compartment on the driver’s side of
the vehicle. SeeEngine Compartment Overview on
page 276for more information on location.
{CAUTION:
Turning the surge tank pressure cap when
the engine and radiator are hot can allow
steam and scalding liquids to blow out
and burn you badly. Never turn the surge
tank pressure cap — even a little — when
the engine and radiator are hot.
To check the engine coolant, the vehicle must be
on a level surface. When your engine is cold,
the coolant level should be between the
Maximum (A) and Minimum (B) marks on the
coolant surge tank. The level rises at engine
operation temperature and drops again when the
engine cools down.
289

{CAUTION:
An electric engine cooling fan under the
hood can start up even when the engine
is not running and can injure you. Keep
hands, clothing, and tools away from any
underhood electric fan.
If the coolant inside the coolant surge tank is
boiling, do not do anything else until it cools down.
To check the engine coolant, the vehicle should
be parked on a level surface. Make sure that
the air conditioning is turned off.
The coolant level should be between the Minimum
and Maximum marks on the coolant surge tank
when the engine is cool. If it is not, you may have
a leak at the pressure cap or in the radiator
hoses, heater hoses, radiator, water pump, or
somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other
engine parts, can be very hot. Do not
touch them. If you do, you can be burned.
Do not run the engine if there is a leak. If
you run the engine, it could lose all
coolant. That could cause an engine re,
and you could be burned. Get any leak
xed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fan
is running. If the engine is overheating, the
fan should be running. If it is not, your vehicle
needs service.
Notice:Engine damage from running your
engine without coolant is not covered by your
warranty.
293

{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and a proper coolant.
Notice:In cold weather, water can freeze and
crack the engine, radiator, heater core and
other parts. Use the recommended coolant and
the proper coolant mixture.
{CAUTION:
You can be burned if you spill coolant on
hot engine parts. Coolant contains
ethylene glycol and it will burn if the
engine parts are hot enough. Do not spill
coolant on a hot engine.
1. You can remove the coolant surge tank
pressure cap when the cooling system,
including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise
about two or two and one-half turns.
If you hear a hiss, wait for that to stop. This
will allow any pressure still left to be
vented out the discharge hose.
295

4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot. Watch
out for the engine cooling fan.
By this time, the coolant level inside the
coolant surge tank may be lower. If the level
is lower than the Maximum mark, add
more of the proper mixture to the coolant
surge tank until the level reaches the mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
See your dealer, if necessary.Power Steering Fluid
When to Check Power Steering Fluid
The power steering fluid reservoir is located toward
the front of the engine compartment on the driver’s
side of the vehicle. SeeEngine Compartment
Overview on page 276for reservoir location.
It is not necessary to regularly check power
steering fluid unless you suspect there is a leak in
the system or you hear an unusual noise. A
fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
297

Headlamps (Hatchback)
To replace a headlamp bulb, do the following:
1. Open the hood. SeeHood Release on
page 274for more information.
2. Remove the five screws from top of the
radiator grille.
3. Remove the radiator grille.
4. Remove the three bolts from the
headlamp assembly.5. Remove the headlamp assembly.
6. Disconnect the wiring harness connector from
the rear of the bulb.
7. Remove the headlamp cap.
310

6. Release the spring that retains the bulb.
7. Remove the old bulb.
8. Install the new bulb.
9. Install the bulb retaining spring.
10. Reverse Steps 1 through 6 to install the
headlamp assembly.
Front Turn Signal and Parking
Lamps (Hatchback)
To replace a front turn signal or parking lamp
bulb, do the following:
1. Remove the radiator grille and the headlamp
assembly. See Steps 2 through 5 under
Headlamps (Hatchback) on page 310or
Headlamps (Sedan) on page 311for
instructions on how to remove the
headlamp assembly.
2. Turn the front turn signal bulb socket
counterclockwise.
312

Fuses Usage
LOW BEAM RT Passenger’s Side Headlamp Low
ILLUM RTParking Lamp Right Side,
Illumination Circuit
LOW BEAM LT Driver’s Side Headlamp Low
ILLUM LTDriver’s Side Parking Lamp, License
Plate Lamp
INT LTS Room Lamp
BLANK Not Used
DEFOG Defogger
S/ROOF Sunroof
ILLUM LAMPS Illumination Relay
HORN Horn
HEAD LAMPS Headlamps
FUEL Fuel PumpFuses Usage
A/C Air Conditioning Compressor
FOG LAMPS Front Fog Lamp
HVAC
BLOWERHeating, Ventilation, Air
Conditioning Blower
ABS Anti-lock Brake System
I/P FUSE
BATT.Instrument Panel Fuse Box
COOL FAN Radiator Fan
IGN 2 Ignition 2
BLANK Blank
IGN 1 Ignition 1
PWR WNDW Power Windows
SPARE Spare
363

❑Inspect drive belt(s).
❑Inspect timing belt.
❑Inspect EVAP canister, vapor lines, and EVAP
vent solenoid valve.An Emission Control
Service. (See footnote †.)
❑Inspect PCV system.An Emission Control
Service. (See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
93,000 Miles (155 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
96,000 Miles (160 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
150,000 Miles (240 000 km)
❑Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer/retailer perform this service.
SeeEngine Coolant on page 287for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
383