engine CHEVROLET AVEO 2008 1.G Manual Online

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identifier for your vehicle. It appears
on a plate in the front corner of the instrument panel,
on the driver side. You can see it if you look through
the windshield from outside your vehicle. The VIN
also appears on the Vehicle Certification and Service
Parts labels and the certificates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code helps you identify your vehicle’s engine,
specifications, and replacement parts.
Service Parts Identication Label
This label is on the inside of the glove box.
It is very helpful if you ever need to order parts.
The label has the following information:
•Vehicle Identification Number (VIN)
•Model designation
•Paint information
•Production options and special equipment
Do not remove this label from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to your
vehicle unless you check with your dealer/retailer
rst. Some electrical equipment can damage your
vehicle and the damage would not be covered by
your warranty. Some add-on electrical equipment can
keep other components from working as they should.
Add-on equipment can drain your vehicle’s battery, even
if your vehicle is not operating.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-70.
5-88

Fuses Usage
AUX LTR Auxiliary Cigarette Lighter
HORN,
REAR/FOGHorn, Rear Fog Lamps
LTR Cigarette Lighter
STOP Stop Lamp
RADIO, CLK Audio, Clock
CLSTR,
HAZRDInstrument Panel Cluster,
Hazard Flasher
TRN/SIG Turn Signal
DR/LCK Door Lock, Remote Keyless Entry
CLSTR, CLK Instrument Panel Cluster, Clock
ECM, TCMEngine Control Module (ECM),
Transmission Control Module (TCM)
BCK/UP Back-Up Lamp
WPR, WSWA Wiper, Washer
ECM, TCMEngine Control Module (ECM),
Transmission Control Module (TCM)
Hatchback
5-91

Fuses Usage
ENG FUSE Engine Fuse
ALTERNATOR Alternator
HVAC HVAC Blower
AIRBAG 1 Airbag 1
BLANK Not Used
ABS Antilock Brake System
DIODE (ABS) Antilock Brake System Diode
AIRBAG 2 Airbag 2
BLANK Not Used
CLK, RADIO Clock, Audio
Fuses Usage
SDM Sensing and Diagnostic Module
WIPERWindshield Wiper Switch,
Windshield Wiper Motor
CLUSTERInstrument Panel Cluster,
Brake Switch, Anti-theft Mode
T/SIG Turn Signal, Hazard Switch
EMS2 Stoplamp SwitchSedan
5-92

Fuses Usage
EMS1Engine Room Fuse Block,
Rear HO2S, Transmission
Control Module, VSS, Fuel Pump
STOP LAMP Brake Switch
CIGARCigarette Lighter, Auxiliary
Power Outlet
AUDIO/CLOCK Radio, Clock
OBD On-Board Diagnostics, Immobilizer
ROOM LAMPTrunk Lamp, Trunk Open Switch,
Cluster, Dome Lamp
DEFOGGER Rear Defogger
SUNROOF Sunroof Module (Option)
DRL Daytime Running Lamps
DOOR LOCK Door Lock/UnlockFuses Usage
B/UP LAMP Back-up Lamps
HORN Horn
ELEC MIRRORMirror Control Switch, Dome Lamp,
Air Conditioning Switch
AUDIO/RKERadio, Remote Keyless Entry,
Clock, Power Mirror Unit,
Anti-Theft Module
DEFOG
MIRRORPower Mirror Unit, Air Conditioning
Switch
BLANK Not Used
BLANK Not Used
BLANK Not Used
BLANK Not Used
5-93

Engine Compartment Fuse Block
The engine compartment fuse block is located on
the driver side of the vehicle, near the battery.
SeeEngine Compartment Overview on page 5-12for
more information on location.
Notice:Spilling liquid on any electrical components
on your vehicle may damage it. Always keep the
covers on any electrical component.
To access the fuses, pull out the top and bottom
flaps to release the cover. To reinstall the cover,
push the cover until it is secure.
Hatchback
Sedan
5-94

Fuses Usage
H/L LOW RHPassenger Side Low-Beam
Headlamp
FAN HI Cooling Fan High Speed
H/L LOW LH Driver Side Low-Beam Headlamp
FRT FOG Front Fog Lamps (Option)
FAN LOW Cooling Fan Low Speed
H/L HI High-Beam Headlamps
A/C COMPAir Conditioning Compressor
(Option)
FUEL PUMP Fuel Pump
SPARE Spare
ABS Antilock Brake System (Option)
EMS2LEGR Valve, HO2S, EVAP Canister
Purge Solenoid, CMP Sensor
P/WINDOW1 Power Window Switch (Option)
ECUEngine Control Module,
Transmission Control Module
SPARE Spare
EMS1Engine Control Module, Injector,
Cooling Fan, Air Conditioning
Compressor
SPARE SpareRelays Usage
H/L LOW
RELAYLow-Beam Headlamp Relay
FAN HI RELAY Cooling Fan High Speed Relay
FUEL PUMP
RELAYFuel Pump Relay
P/WINDOW
RELAYPower Window Relay
PARK LAMP
RELAYParking Lamp Relay
FRT FOG
RELAYFront Fog Lamps Relay
H/L HI RELAY High-Beam Headlamp Relay
FAN LOW
RELAYCooling Fan Low Speed Relay
A/C RELAY Air Conditioning Relay (Option)
MAIN RELAY Main Relay
Misc. Usage
FUSE PULLER Fuse Puller
5-98

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D: Recommended Fluids
and Lubricants on page 6-23for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant
charge amount, see the refrigerant caution label
located under the hood. See your dealer/retailer
for more information.
Cooling System 6.3 qt 6.0 L
Engine Oil with Filter 3.96 qt 3.75 L
Fuel Tank 11.9 gal 45.0 L
Transmission, Automatic 6.2 qt 5.87 L
Transmission, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
1.6L L4 (L91) 6Automatic and
Manual0.039-0.043 inch (1.0-1.1 mm)
5-99

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer/retailer.
Normal Maintenance Replacement Parts
Part GM Part NumberACDelco®Part
Number
Passenger Compartment Filter 96539649 —
Engine Air Cleaner/Filter 96536694 —
Engine Oil Filter 96458873/96395221 —
Fuel Filter 96537170 —
Spark Plugs 96130723 IFR6E11
1
Windshield Wiper Blade- Hatchback
Driver’s Side 96497155 —
Passenger’s Side 96619022 —
Rear 96301840 —
Windshield Wiper Blade- Sedan
Driver’s Side 96648556 —
Passenger’s Side 96648561 —
1NGK
5-100

Engine Drive Belt Routing
5-101

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled
Maintenance.............................................6-13
Part B: Owner Checks and Services................6-18
At Each Fuel Fill..........................................6-18At Least Once a Month.................................6-18
At Least Twice a Year...................................6-18
At Least Once a Year...................................6-19
Part C: Periodic Maintenance Inspections.........6-22
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection....................6-22
Exhaust System Inspection............................6-22
Fuel System Inspection..................................6-22
Engine Cooling System Inspection...................6-22
Brake System Inspection................................6-22
Part D: Recommended Fluids
and Lubricants..........................................6-23
Part E: Maintenance Record...........................6-24
Section 6 Maintenance Schedule
6-1