check engine CHEVROLET AVEO 2011 1.G Owner's Manual

Black plate (19,1)Chevrolet Aveo Owner Manual - 2011
Vehicle Care 10-19
Notice:If extra inhibitors and/or
additives are used in the vehicle
cooling system, the vehicle
could be damaged. Use only the
proper mixture of the engine
coolant listed in this manual for
the cooling system. See
Recommended Fluids and
Lubricants on page 11‑6 for
more information.
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
Check to see if coolant is visible in
the coolant surge tank. If the coolant
inside the coolant surge tank is
boiling, do not do anything else until
it cools down. If coolant is visible
but the coolant level is not between
the Minimum and Maximum marks,
add a 50/50 mixture of clean,
drinkable water and DEX-COOL
coolant at the coolant surge tank, but be sure the cooling system is
cool before this is done. See
Engine
Coolant on page 10‑18 for more
information.
The engine coolant surge tank is
located in the rear of the engine
compartment on the driver side
of the vehicle. See Engine
Compartment Overview on
page 10‑8 for more information on
location.
{WARNING
Turning the surge tank pressure
cap when the engine and radiator
are hot can allow steam and
scalding liquids to blow out and
burn you badly. Never turn the
surge tank pressure cap —even a
little —when the engine and
radiator are hot.
When the engine is cold, the coolant
level should be between the
Maximum (A) and Minimum (B)
marks on the coolant surge tank.
The level rises at engine operation
temperature and drops again when
the engine cools down.
The coolant should be between the
Maximum (A) and Minimum (B)
marks, when the engine is cold. If it
is not, there could be a leak in the
cooling system.

Black plate (21,1)Chevrolet Aveo Owner Manual - 2011
Vehicle Care 10-21
3. Fill the coolant surge tankwith the proper mixture to the
Maximum mark on the coolant
surge tank. Wait about
5 minutes, then check to see if
the level is below the mark. If the
level is below the Maximum
mark, add additional coolant to
bring the level up to the mark.
Repeat this procedure until the
level remains constant at the
Maximum mark for at least
five minutes. 4. With the coolant surge tank
pressure cap off, start the
engine and let it run until the
upper radiator hose can be felt
getting hot. Watch out for the
engine cooling fan.
By this time, the coolant level
inside the coolant surge tank
may be lower. If the level is
lower than the Maximum mark,
add more of the proper mixture
to the coolant surge tank until
the level reaches the mark.
5. Replace the pressure cap. Be sure the pressure cap is
hand-tight and fully seated.
Notice: If the pressure cap is not
tightly installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an indicator to
warn of the engine overheating.
There is a coolant temperature
gauge on the instrument panel
cluster. See Engine Coolant
Temperature Gauge on page 5‑11.
If the decision is made not to lift the
hood when this warning appears,
get service help right away. See
Roadside Assistance Program on
page 13‑6.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface.

Black plate (22,1)Chevrolet Aveo Owner Manual - 2011
10-22 Vehicle Care
Then check to see if the engine
cooling fan is running. If the engine
is overheating, the fan should be
running. If it is not, do not continue
to run the engine. Have the vehicle
serviced.
Notice:Engine damage from
running the engine without
coolant is not covered by the
warranty.
Notice: If the engine catches fire
because of being driven with no
coolant, the vehicle can be badly
damaged. The costly repairs
would not be covered by the
vehicle warranty.If Steam is Coming from the
Engine Compartment
{WARNING
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.
If No Steam is Coming from
the Engine Compartment
If an engine overheat warning is
displayed but no steam can be seen
or heard, the problem may not be
too serious. Sometimes the engine
can get a little too hot when the
vehicle:
.Climbs a long hill on a hot day
.Stops after high-speed driving
.Idles for long periods in traffic
If the overheat warning is displayed
with no sign of steam:
1. Turn the air conditioning off, if equipped.
2. Turn the heater on to the highest temperature and to the highest
fan speed. Open the windows as
necessary.
3. If in a traffic jam, let the engine idle in N (Neutral) while stopped.
If it is safe to do so, pull off
the road, shift to P (Park) or
N (Neutral) and let the
engine idle.

Black plate (23,1)Chevrolet Aveo Owner Manual - 2011
Vehicle Care 10-23
If the temperature overheat gauge
is no longer in the overheat zone
or an overheat warning no longer
displays, the vehicle can be driven.
Continue to drive the vehicle slowly
for about 10 minutes. Keep a safe
vehicle distance from the vehicle in
front. If the warning does not come
back on, continue to drive normally.
If the warning continues, pull over,
stop, and park the vehicle
right away.
If there is no sign of steam, idle the
engine for three minutes while
parked. If the warning is still
displayed, turn off the engine
until it cools down.Power Steering Fluid
When to Check Power
Steering Fluid
The power steering fluid reservoir is
located toward the front of the
engine compartment on the driver
side of the vehicle. SeeEngine
Compartment Overview on
page 10‑8 for reservoir location.
It is not necessary to regularly
check power steering fluid unless
there is a leak suspected in the
system or an unusual noise is
heard. A fluid loss in this system
could indicate a problem. Have the
system inspected and repaired.
How to Check Power
Steering Fluid
Turn the key off and let the engine
compartment cool down.
The level should be above the MIN
mark on the reservoir. If the level
drops below the MIN mark, add
power steering fluid. Do not overfill
the reservoir and remember to
replace the cap tightly when finished
and clean up any spilled fluid.
What to Use
To determine what kind of fluid to
use, see Recommended Fluids and
Lubricants on page 11‑6. Always
use the proper fluid. Failure to use
the proper fluid can cause leaks and
damage hoses and seals.

Black plate (28,1)Chevrolet Aveo Owner Manual - 2011
10-28 Vehicle Care
Starter Switch Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular brake.
See Parking Brake on
page 9‑31.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts. 3. For automatic transmission
vehicles, try to start the engine
in each gear. The vehicle
should start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch pedal
is pushed down all the way to
the floor. If the vehicle starts
when the clutch pedal is not
pushed all the way down,
contact your dealer for service.
Automatic Transmission
Shift Lock Control
Function Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface.
2. Firmly apply the parking brake. See Parking Brake on
page 9‑31.
Be ready to apply the regular
brake immediately if the vehicle
begins to move.

Black plate (29,1)Chevrolet Aveo Owner Manual - 2011
Vehicle Care 10-29
3. With the engine off, turn theignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Ignition Transmission
Lock Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
.For automatic transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in P (Park).
.For manual transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in neutral. On all vehicles, the ignition key
should come out only in LOCK/OFF.
Contact your dealer if service is
required.
Park Brake and P (Park)
Mechanism Check
{WARNING
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
.To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
.To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.

Black plate (71,1)Chevrolet Aveo Owner Manual - 2011
Vehicle Care 10-71
3. Turn off the ignition on bothvehicles. Unplug unnecessary
accessories plugged into the
cigarette lighter or the accessory
power outlet. Turn off the radio
and all lamps that are not
needed. This will avoid sparks
and help save both batteries.
And it could save the radio!
4. Open the hoods and locate the batteries. Find the positive (+)
and negative (−) terminal
locations on each vehicle. See
Engine Compartment Overview
on page 10‑8 for more
information on location.
{WARNING
An electric fan can start up even
when the engine is not running
and can injure you. Keep hands,
clothing and tools away from any
underhood electric fan.
{WARNING
Using a match near a battery can
cause battery gas to explode.
People have been hurt doing this,
and some have been blinded.
Use a flashlight if you need more
light.
Be sure the battery has enough
water. You do not need to add
water to the battery installed in
your new vehicle. But if a battery
has filler caps, be sure the right
amount of fluid is there. If it is low,
add water to take care of that
first. If you don't, explosive gas
could be present.
Battery fluid contains acid that
can burn you. Do not get it on
you. If you accidentally get it in
your eyes or on your skin, flush
the place with water and get
medical help immediately.
{WARNING
Fans or other moving engine
parts can injure you badly. Keep
your hands away from moving
parts once the engine is running.
5. Check that the jumper cables do not have loose or missing
insulation. If they do, you could
get a shock. The vehicles could
be damaged too.
Before you connect the
cables, here are some things
you should know. Positive (+) will
go to positive (+) or to a remote
positive (+) terminal if the vehicle
has one. Negative (−) will go to a
heavy, unpainted metal engine
part or to a remote negative (−)
terminal if the vehicle has one.

Black plate (3,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-3
Reset the oil life system whenever
the oil is changed. SeeEngine Oil
Life System on page 10‑12.
Every Engine Oil Change
.Change engine oil and filter.
Reset oil life system. See
Engine Oil on page 10‑9 and
Engine Oil Life System on
page 10‑12. An Emission
Control Service.
.Engine coolant level check. See
Engine Coolant on page 10‑18.
.Engine cooling system
inspection. Visual inspection of
hoses, pipes, fittings, and
clamps and replacement,
if needed.
.Windshield washer fluid level
check. See Washer Fluid on
page 10‑24.
.Windshield wiper blade
inspection for wear, cracking,
or contamination and windshield
and wiper blade cleaning,
if contaminated. See Exterior
Care on page 10‑76. Worn
or damaged wiper blade
replacement. See Wiper Blade
Replacement on page 10‑30.
.Tire inflation pressures check.
See Tire Pressure on
page 10‑48.
.Tire wear inspection. See Tire
Inspection on page 10‑53.
.Rotate tires if necessary. See
Tire Rotation on page 10‑54.
.Fluids visual leak check (or
every 12 months, whichever
occurs first). A leak in any
system must be repaired and
the fluid level checked.
.Engine air cleaner filter
inspection. See Engine Air
Cleaner/Filter on page 10‑16.
.Brake system inspection
(or every 12 months, whichever
occurs first).
.Steering and suspension
inspection. Visual inspection
for damaged, loose, or missing
parts or signs of wear.
.Body hinges and latches, key
lock cylinders, and trunk lid
hinges and latches lubrication.
See Recommended Fluids and
Lubricants on page 11‑6. More
frequent lubrication may be
required when the vehicle
is exposed to a corrosive
environment. Applying silicone
grease on weatherstrips with a
clean cloth makes them last
longer, seal better, and not stick
or squeak.
.Restraint system component
check. See Safety System
Check on page 3‑23.
.Fuel system inspection for
damage or leaks.

Black plate (4,1)Chevrolet Aveo Owner Manual - 2011
11-4 Service and Maintenance
.Exhaust system and nearby heat
shields inspection for loose or
damaged components.
.PCV system inspection.An
Emission Control Service. The
U.S. Environmental Protection
Agency or the California Air
Resources Board has
determined that the failure to
perform this maintenance item
will not nullify the emission
warranty or limit recall liability
prior to the completion of the
vehicle's useful life. We,
however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
.Automatic transmission fluid
level check and adding fluid,
if needed. See Automatic
Transmission Fluid on
page 10‑13.
Additional Required Services
Every 12 000 km/7,500 Miles
.Rotate tires. Tires should be
rotated every 12 000 km/
7,500 miles. See Tire Rotation
on page 10‑54.
At Each Fuel Stop
.Engine oil level check. See
Engine Oil on page 10‑9.
.Engine coolant level check. See
Engine Coolant on page 10‑18.
.Windshield washer fluid level
check. See Washer Fluid on
page 10‑24.
Once a Month
.Tire inflation pressures check.
See Tire Pressure on
page 10‑48.
.Tire wear inspection. See Tire
Inspection on page 10‑53.
.Sunroof track and seal
inspection, if equipped. See
Sunroof on page 2‑16. Once a Year
.See
Starter Switch Check on
page 10‑28.
.See Automatic Transmission
Shift Lock Control Function
Check on page 10‑28.
.See Ignition Transmission Lock
Check on page 10‑29.
.See Park Brake and P (Park)
Mechanism Check on
page 10‑29.
.Accelerator pedal check for
damage, high effort, or binding.
Replace if needed.
.Underbody flushing service.
.Hood/Decklid/Liftgate/Liftglass
Support Gas Strut Service:
Visually inspect gas strut,
if equipped, for signs of wear,
cracks, or other damage. Check
the hold open ability of the gas
strut. Contact your dealer if
service is required.

Black plate (5,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-5
First Engine Oil Change After
Every 40 000 km/25,000 Miles
.Engine air cleaner filter
replacement. SeeEngine Air
Cleaner/Filter on page 10‑16.
.Spark plug replacement and
spark plug wires inspection.
Not to exceed 60 000 km/
37,500 miles. An Emission
Control Service.
.Engine accessory drive belt
inspection for fraying, excessive
cracks, or obvious damage and
replacement, if needed.
.Passenger compartment air
filter replacement (or every
24 months, whichever occurs
first). More frequent replacement
may be needed if you drive in
areas with heavy traffic, areas
with poor air quality, or areas
with high dust levels.
Replacement may also be
needed if you notice reduced
air flow, windows fogging up, or odors. Your dealer can help
you determine when it is the
right time to replace the filter.
First Engine Oil Change After
Every 80 000 km/50,000 Miles
.Automatic transmission fluid and
filter change (severe service
only) for vehicles mainly driven
in heavy city traffic in hot
weather, in hilly or mountainous
terrain, when frequently towing a
trailer, or used for taxi, police,
or delivery service. See
Automatic Transmission Fluid on
page 10‑13.
.Power steering pump accessory
drive belt replacement.
.Evaporative control system
inspection. Check all fuel and
vapor lines and hoses for proper
hook‐up, routing, and condition.
EVAP vent solenoid valve
replacement. An Emission
Control Service. The U.S.
Environmental Protection Agency or the California Air
Resources Board has
determined that the failure to
perform this maintenance item
will not nullify the emission
warranty or limit recall liability
prior to the completion of the
vehicle's useful life. We,
however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
First Engine Oil Change After
Every 160 000 km/100,000 Miles
.Timing belt replacement.
.Valve clearance adjustment.
First Engine Oil Change After
Every 240 000 km/150,000 Miles
.Engine cooling system drain,
flush, and refill (or every five
years, whichever occurs first).
See Engine Coolant on
page 10‑18. An Emission
Control Service.