clutch CHEVROLET BLAZER 1993 User Guide

Hydraulic Clufch Grease Fittrhg
A grease fitting is on the clutch housing for lubricating the clutch fork ball
stud. See your Maintenance Schedule for when to lubricate the clutch
housing. See “Recommended Fluids and Lubricants” in the In\
dex for the
proper lubricant to use.
Be sure not to over-fill because you could damage your clutch.
Four- Wheel Drive
Most lubricant checks in this section also apply to four-wheel-drive vehicles.
However, they have
two additional systems that need lubrication.
Transfer Case
When to Check Lubricant:
Refer to the Maintenance Schedule to determine how often to check the
lubricant. See “Periodic Maintenance Inspections” in the In\
dex.
How to Check and Add Lubricant:
d Ti
I
PO230
If the level is below the bottom of the filler plug hole, you’ll need to add
some lubricant. Add enough lubricant to raise the level
to the bottom of the
filler plug hole.
What to Use:
Refer to the Maintenance Schedule to determine what kind of lubricant to
use. See “Recommended Fluids and Lubricants” in the Index.\

6-23

Scheduled Maintenance Services
GASOLINE ENGINES WITH LIGHT DUTY EMISSIONS-
If your driving conditions meet those specified in “Scheduled Ma\
intenancc
Services” in this section, use Maintenance Schedule
I (t).
Item Miles (000) 3 6 7.5 9 12 15 18
No. Service Kilometers (000) 5 10 12.5 15 20 25 30
1 Engine Oil Change*-Every 12 Months, or e
Oil Filter Change*-Every 12 Months, or e
2 Chassis Lubrication-Every 12 Months, or e
3 Clutch Fork Ball Stud Lubrication
5 Cooling System Service*-Every 24
6 Air Cleaner Filter Replacement* Months
or
7 Front Wheel Bearing Repack
8 Transmission Service**
25 Drive Axle Service**
26 Brake Systems Inspection**
FOOTNOTES:
**See “Explanation
of Scheduled Maintenance Services” in this section.
*An Emission Control Service
tTo determine the emissions classification of your engine refer to “Selecting
the
Proper Maintenance Chart”
in this section.
TO332

Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these.
All parts should be replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or
10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines
(2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specif\
ied.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every
1,500 miles (2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant \
must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface. Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch
assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant” in the Index for the proper\
coolant and
mixture
to use in your vehicle.
Also inspect the hoses and replace them if they i cracked, swollen, or
deteriorated. Tighten all hose clamps (except consrant tension clamps).
Remove debris and clean the outside of the radiator and air c\
onditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
7-1 8

Scheduled Maintenance Services
When the wheels are removed for rotation, inspect disc brake p\
ads for wear
and rotors for surface condition.
Also inspect drum brake linings for wear and
cracks. Inspect other brake parts, including drums, wheel cylind\
ers, parking
brake, etc., at the same time. Remove any rust
or dirt from the wheel and
mounting surfaces before mounting the wheel.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
Owner Checks and Services
Listed below are owner checks and services which should be made at the
time period specified to help ensure proper safety, emission pe\
rformance, and
dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever \
any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown in this Section.
At Least Once a Month
Tire inflation pressure check --Check the tires for proper inflation. If they
are low, inflate them to the level specified on the certification label
or on the
tire inflation charts. See “Loading Your Vehicle” or “Inflation-Tire Pressure” in
the Index.
At Least Once a Year
Key lock cylinder lubrication --Lubricate key lock cylinders with engine oil.
See the “Recommended Fluid and Lubricants” chart in this section.
Transmission neutral or clutch start switch operation
4 When you are doing this check, the vehicle could move suddenly. If
it does, you or others could be injured. Follow the steps below. I
1. Before you start, be sure you have enough room around the veh\
icle.
2. Firmly apply both the manual parking brake and the regular bra\
ke. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only in
P (Park) or N (Neutral).
7-22

On manual transmission vehicles, put the shift lever in N (Neutral), push the
clutch down halfway, and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the floor.
Steering column lock operation -While parked, try to turn the key to Lock
in each gear shift position.
With an automatic transmission, the key should turn to
Lock only when the
gear shift is in
P (Park).
On vehicles with a key release lever,
try to turn the key to Lock without
pressing the lever. The key should turn to
Lock only with the key lever
depressed.
On all vehicles, the key should come out only in
Lock.
Parking brake and transmission
P (PARK) mechanism operation -
A
When you are doing this check, your vehicle could begin to move.
You
or others could be injured and property could be damaged.
Make sure there
is room in front of your vehicle in case you begin
to roll. Be ready to apply the regular brake at once should the
vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping yo\
ur foot
on the regular brake, set the manual parking brake.
CAUTION
To check the parking brake: With the engine running and the
transmission in
N (Neutral), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the parking brake only.
To check the “Park” mechanism’s holding ability: Apply the \
regular brake
and shift to
P (Park). Release the manual parking brake, then slowly
release the regular brake.
Lap and shoulder belts condition and operation -Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loop\
s and anchors.
Have a belt assembly replaced if the webbing has been cut or otherwise
damaged.
Body Lubrication Service -Lubricate all body door hinges with engine oil.
Also lubricate the tailgate, tailgate handle pivot points, and \
tailgate mounted
spare tire carrier
(if equipped). Lubricate the body hood, fuel door and rear
compartment hinges, latches and locks including interior glove b\
ox and
console doors, and any folding seat hardware. Lubricate the hoo\
d safety lever
pivot and prop rod pivot.
More frequent lubrication may be required when
exposed to a corrosive environment.
7-23

Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
Engine Oil
IEnginelant
II
Hydraulic Clutch System
Hydraulic Brake Systems
Parking Brake Cables
(
(
Power Steering System (
t
Manual Steering Gear
Automatic Transmission
r
Manual Transmission:
a. 5-Speed with Low Gear
1 b. 5-Speed without Low Gear
I
FLUID/LUBRICANT
;M Goodwrench Motor Oil or equivalent for API Service SG
)r SGiCE of the recommended viscosity.
ilixture
of water and a good quality ethylene glycol base
intifreeze conforming to
GM-6038-M (GM Part No. 1052103).
iydraulic Clutch Fluid
(GM Part No. 12345347 or equivalent).
lelco Supreme 11
8 brake fluid (GM Part No. 1052535 or
2hassis grease meeting requirements
of NLGl Grade 2,
2atagory LB or GC-LB (GM Part
No. 1052497).
3iM Power Steering Fluid (GM Part No. 1050017) or
2quivalent conforming to
GM spec 9985010.
3M Lubricant (GM Part No. 1052182) or equivalent.
IEXRON@ IIE Automatic Transmission Fluid (GM Part No.
1051 855). lOT-
3).
a. CastrolCo
Syntorq or equivalent (GM Part No.
b. Standard Transmission Fluid (GM Part No. 12345349). 12346074).
Differential:
a.
Standard (Saginaw) Front
and Rear Axle
I
b. Locking
Transfer Case a. SAE-80W-90 gear lubricant (GM Part
No. 1052271).
b.
SAE-80W-90 gear lubricant (GM Part No. 1052271).
DexronB
IIE Automatic Transmission Fluid (GM Part No.
12345881 ).
IGas- IL
Weather Strips I:
?as Line De-leer (GM Part No. 1051516).
Spray-ASqueek (GM Part No. 1052277).
Column Shift, Transfer Case Shift Lever, and Propeller Shaft.
Clutch Fork Ball Stud
(
(
>hassis grease meeting requirements of NLGl Grade 2,
;ategory LB or GC-LB
(GM Part No. 1052497).
zhassis grease meeting requirements
of NLGl Grade 2,
;ateaorv LB or GC-LB (GM Part No. 1052497).
(Continued next page) TO391
7-25

Skidding ..................................... 4-23
Stuck
in Deep Snow .... 4-56, 5-31
Through Water
............... 2-1 5, 4-34
Uphill
.......................................... 4-28
Winter
........................................ 4-53
With a Trailer
............................ 4-60
Drunken Driving
........................... 4-1 0
E
Electrical System ......................... 6-37
Add-on Equipment
................... 6-67
Engine
Adding Coolant
... 5-1 1, 5-13, 6-27
Air Cleaner
................................ 6-1 6
Block Heater
.......... 2-16, 3-5, 6-16
Computer Command Control
System
..................................... 6-45
Coolant
............................ 6-25, 6-68
Coolant Temperature Gage
...... 2-77
Cooling System
......................... 5-10
Crankcase .................................. 6-69
Exhaust
..................................... 2-28
Fan Noise
.................................. 5-1 6
Identification
................... 6-65, 6-68
Leaving Vehicle While Running
....................... 2-26
Oil (See
“Oil”)
Overheating ................................. 5-8
Running While Parked
............. 2-29
Starting
...................................... 2-1 4
Equipment, Add-on
...................... 6-48
Exhaust System
........................... 6-45
F
Fan Noise ...................................... 5-1 6
Filter Replacement Chart
............ 6-69
Finish
Care
............................................ 6-61
Damage
..................................... 6-62
Automatic Transmission
........... 6-17
Brake
.......................................... 6-32
Fluid Capacities
.................................. 6-68
Coolant
....................................... 5-11
Front Axle ................................. 6-24
Hydraulic
Clutch ....................... 6-21
Leak Check
............................... 6-35
Manual Transmission
............... 6-20
Power Steering
......................... 6-29
Radiator
..................................... 5-13
Rear Axle
.................................. 6-24
Recommended Fluids
.............. 7-25
Transfer Case
............................ 6-23
Windshield Washer
........ 2-40, 6-31
Four-wheel Drive
............... 2-30, 6-23
Transfer Case
................. 2-30, 6-23
Front Axle
..................................... 6-24
Fuel
.................................................. 6-4
Filling Your Tank
......................... 6-6
Foreign Countries
....................... 6-6
Gage
.......................................... 2-76
Gasolines
for Cleaner Air ......... 6-5
Tank Capacity
........................... 6-69
Fuses and Circuit Breakers
.......... 6-43
Fuse Block
................................ 6-44
Headlights
................................. 6-43
Power Windows and
Other Power Options
........... 6-44
Trailer Wiring Harness
............. 6-44
Windshield Wipers
................... 6-44
G
Gages .................................. 2-66, 2-76
Coolant Temperature Gage
..... 2-77
Fuel Gage
.................................. 2-76
Odometer
................................... 2-66
Oil Pressure Gage
.................... 2-78
Speedometer
............................. 2-66
Tachometer
................................ 2-67
Trip Odometer
........................... 2-67
Voltmeter
................. ................. 2-79
Glove Box
..................................... 2-56
9-3

INDEX
H
Halogen Bulbs .............................. 6.38
Hazard Warning Flashers
.............. 5-2
Head Restraints
.............................. 1-5
Headlights
............... 2-46, 6-38, 6-43
Composite
.................................. 6-39
High Beam Indicator Light
...... 2-74
High-Low Beam
............. 2-38, 4-36
Reminder
................................... 2-47
Replacement
................... 6-37, 6-72
Sealed Beam
............................. 6-38
Heating System (with AIC)
........... 3-5
Rear (Wagon Models)
................ 3-8
Rear Window Defogger
........... 3-11
System Controls
......................... 3-6
Heating System (without AIC)
..... 3-4
Fan Knob ..................................... 3-4
Function Lever
............................ 3-4
Rear Window Defogger
........... 3-1 1
Temperature Lever ...................... 3-4
Highway Hypnosis
........................ 4-46
Hitches
........................................... 4-59
Hood
Latches and Hinge ................... 6-36
Release
........................................ 6-8
Horn
............................................... 2-35
Hydraulic Clutch
........................... 6-21
Grease Fitting
............................ 6-23
Hydroplaning
................................. 4-38
1
If You’re Stuck In Sand, Mud,
Ice or Snow
.............................. 5-31
Ignition Switch
.............................. 2-1 1
Inflation-Tire Pressure ................. 6-49
Instrument Panel
.......................... 2-62
Standard Cluster
....................... 2-64
J
Jack and Tools ............................. 5-18
Removal ..................................... 5-1 8
Storage
............................ 5-29, 5-30
Jump Starting
................................. 5-3
K
Key Release Lever ....................... 2-13
Keys
................................................. 2-3
L
Lights ............................................. 2-46
Brake System Warning
............ 4-17
Bulb Replacement .................... 6-37
Charging System Light
........... 2-71
Check Gages Light
.................. 2-73
Dome
......................................... 2-48
Front Parkingnurn Signal
........ 6-40
Headlights (See “Headlights”)
Indicator
..................................... 2-68
Operation
................................... 2-37
Reading
..................................... 2-49
Roof Marker
.............................. 6-42
Service Engine
Soon ..... 2-72, 6-45
Rear
........................................... 6-42
Replacement Chart
.................. 6-72
Side Marker
.............................. 6-41
Underhood Reel
....................... 2-50
Loading Your Vehicle
........ 4-25, 6-46
Add-on Equipment
................... 6-48
Lubrication
..................................... 6-35
Accelerator Control System
.... 6-35
Constant Velocity Joints
......... 6-36
Front Axle
................................. 6-24
Front Shock Absorbers
........... 6-34
Front Suspension and Steering Linkage
................... 6-34
Front Wheel Bearings
.............. 6-34
Tailgate Handle
......................... 6-37
Hydraulic Clutch Grease Fitting
....................... 6-23
Hood Latches and Hinge
........ 6-36
Lock Cylinders
.......................... 6-36
Propeller Shaft Slip Splines
... 6-36
Rear Axle
.................................. 6-24
Recommended Lubricants
...... 7-25
Transfer Case
............................ 6-23
Luggage Carrier
........................... 2-80
Body
........................................... 6-36
9-4