air condition CHEVROLET BLAZER 1993 Owner's Manual

Crankcase Capacify
QUANTITY*
ENGINE VIN CODE Without Filter With Filter
5.7L K 4 Quarts (3.8 Liters) 5 Quarts (4.8 Liters)
7.4L N 6 Quarts (5.7 Liters) 7 Quarts (6.6 Liters)
*All quantities are approximate.
*After refill, the level MUST be checked as outlined under “\
Engine Oil
TO296
And Filter Recommendations” in Section
5.
Air Condifioning Refrigeranf Capacify
TYPE* QUANTITY
Refrigerant R-12 Front
AJC 3.0 Ibs. (1.360 kg)
Front and Rear AJC 4.25 Ibs. (1.927 kg)
*Not all air conditioning refrigerants are the same.
If the air conditioning
system in your vehicle needs refrigerant, be sure the proper r\
efrigerant is
used. If you’re not sure, ask your GM dealer. TO302
Fuel Tank Capacify
I -1
Utility Model-Standard 30 Gallons (113 Liters)
Wagon Model-Standard 42 Gallons (159 Liters)
All quantities are for a completely dry tank and are approxima\
te. TO2971
Service Replacemenf Part and Filfer Recommendations
5.7 (K)
6.2 (C)
6.2
(J)*
6.5 (F)*
-
Oil
Filter
PF5 1
PF35t PF35t
PF35
PF35
PF35
PF35
-
1
Air PCV
Cleaner Valve
A348C
cv774c
A348C cv774c
A644C
A644C
A91 7C
A348C cv774c
AI 7acw cv7agc
Spark**
Plugs
.CR43TS
.CR43TS
.CR43TS
-
.CR43TS i
use a PF51 oil filter
*Heavy Duty Emission Engine
**Use
AC copper-cored resistor type spark plugs.
Fuel
Filter
GF481
GF481
GF481
TP
1 006
TP 1 006
TP 1 006 G F48 1
Radiator
RC36
RC36
RC36
RC32
RC32
RC32
RC36
Cap
6-69

A Word About Maintenance
We at General Motors want to help you keep your vehicle in good working
condition. But we don’t know exactly how you’ll drive it. You may drive very
short distances only a few times a week. Or you may drive long distances
all
the time in very hot, dusty weather. You may use your vehicle in making
deliveries. Or you may drive it to work, to do errands, or in many other ways.
Because of all the different ways people use their GM vehicles, maintenance
needs vary. You may even need more frequent checks and replacements than
you will find in the schedules in this section. So please rea\
d this section and
note how you drive. If you have any questions on how to keep your vehicle
in good condition, see your
GM dealer, the place many GM owners choose
to have their maintenance work done. Your dealer can be relied upon to use
proper parts and practices.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps keep your vehicle in \
good working
condition, but also helps the environment.
All recommended maintenance
procedures are important. Improper vehicle maintenance or the re\
moval of
important components can significantly affect the quality
of the air we breathe.
Improper fluid levels or even the wrong
tire inflation can increase the level of
emissions from your vehicle.
To help protect our environment, and to help
keep your vehicle in good condition, please maintain your vehicle properly.
Recording Maintenance Services
The Maintenance Record near the end of this section provides a place for
you to record the maintenance performed on your vehicle. Whenever any
maintenance is performed, be sure to write
it down in the Maintenance
Record. This will help you determine when your next maintenance\
should be
done, In addition,
it is a good idea to keep your maintenance receipts. They
may be needed to qualify your vehicle for warranty repairs.
rn I CAUTION
I A Performing maintenance work on a vehicle can be dangerous. In
~
If you are skilled enough to do some work on your vehicle, you will probably
want to get the service information
GM publishes. For information on how to
obtain various service publications for your vehicle, see “Se\
rvice Publications” in
the Index. You will find a list of publications and an order form in the back of
the book.
L trying to do some jobs, you can be seriously injured. Do your own
maintenance
work only if you have the required know-how and the
proper tools and equipment for the job. If you have any doubt, have
l a qualified technician do the work.

Scheduled Maintenance Services
GASOLINE ENGINES WITH LIGHT DUTY EMISSIONS-
If your driving conditions meet those specified in “Scheduled Ma\
intenancc
Services” in this section, use Maintenance Schedule
I (t).
Item Miles (000) 3 6 7.5 9 12 15 18
No. Service Kilometers (000) 5 10 12.5 15 20 25 30
1 Engine Oil Change*-Every 12 Months, or e
Oil Filter Change*-Every 12 Months, or e
2 Chassis Lubrication-Every 12 Months, or e
3 Clutch Fork Ball Stud Lubrication
5 Cooling System Service*-Every 24
6 Air Cleaner Filter Replacement* Months
or
7 Front Wheel Bearing Repack
8 Transmission Service**
25 Drive Axle Service**
26 Brake Systems Inspection**
FOOTNOTES:
**See “Explanation
of Scheduled Maintenance Services” in this section.
*An Emission Control Service
tTo determine the emissions classification of your engine refer to “Selecting
the
Proper Maintenance Chart”
in this section.
TO332

Scheduled Maintenance Services
6.2L AND 6.5L DIESEL ENGINES-
FOOTNOTES:
* Change filter every 15,000 miles (24 000 km), except when operating in dusty
conditions. Dusty conditions may require more frequent filter re\
placement. Extreme
dust and dirt operating conditions (off-road), may require the\
air filter
to be
checked as often as every
300 miles (483 km) and replaced as necessary.
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in this section.
Applicable only to trucks sold in the United States.
A Also, a Noise Control Service (applicable to vehicles with engine VIN Code J).
t This maintenance schedule applies to all diesel engines available. TO330
7-1 4

6. AIR CLEANER FILTER REPLACEMENT* -Replace at every 30,000
miles (50 000 km) or more often under dusty conditions. Ask your dealer
for the proper replacement intervals for your driving conditions\
.
7. FRONT WHEEL BEARING REPACK (2 WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining,
or at the
specified interval, whichever comes first.
8.
TRANSMISSION SERVICE
Automatic Transmission
-Change the transmission fluid and filter every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or every
12,000 miles
(20 000 km) for vehicles over 8,600 GVWR if the vehicle
is mainly driven under one
or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C) or
In hilly or mountainous terrain.
higher.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service.
If the vehicle is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km) for vehicles under
8600 GVWR or every
24,000 miles (40 000 km) for vehicles over 8600
GVWR. See “Automatic Transmission Fluid” in the Index for more
information.
Manual Transmission -Transmission fluid does not require periodic
changing.
9. CDRV SYSTEM INSPECTION* -Check the Crankcase Depression
Regulator Valve System
for any worn, plugged or collapsed hoses. Have
the system checked as described in the Service Manual.
10. FUEL FILTER REPLACEMENT --Replace the fuel filter at the specified
interval
or sooner if clogged.
11.
SPARK PLUGS REPLACEMENT” --Replace spark plugs with the type
listed in Section
6. See “Specification Charts” in the Index.
12.
SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks
or other damage. Check the wire boot fit at the distributor and at
the spark plugs. Replace wires as needed.
*An Emission Control Service
7-1 9

Scheduled Maintenance Services
13. EGR SYSTEM INSPECTION* -Conduct EGR SYSl /l CHECK as
described in the Service Manual.
14. ELECTRONIC VACUUM REGULATOR VALVE (EVRV) INSPECTION*
-Inspect filter for excessive contamination or plugging. If required, clean
element with a solution of biodegradable soap and water, let
dry and
reinstall element.
MODELS)* -Adjust timing to underhood label specifications. Inspect the
inside and outside of the distributor cap and rotor for cracks, carbon
tracking and corrosion. Clean or replace as needed.
15. ENGINE TIMING CHECK AND DISTRIBUTOR CHECK (SOME
16. FUEL TANK, CAP AND LINES INSPECTION* -Inspect the fuel tank,
cap and lines
for damage or leaks. Remove fuel cap, inspect gasket for
an even filler neck imprint, and any damage, Replace parts as needed.
17.
THERMOSTATICALLY CONTROLLED AIR CLEANER INSPECTION*
A-(If so equipped.) Inspect all hoses and ducts for proper hookup.
Make sure valve works properly.
Look for cracks, fraying, wear, and proper tension. Adjust or replace as
needed.
19. EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -Check all
fuel and vapor lines and hoses for proper hookup, routing, and\
condition.
Check that the purge valve works properly, if equipped. Replace\
as needed.
20.
SHIELDS AND UNDERHOOD INSULATION INSPECTION Awlnspect
shields and underhood insulation for damage or looseness. Adjust
or
replace as required.
installation to see that gaskets are seated properly and all hose
connections, fasteners, and other components are tight.
Also check to be
sure that the air cleaner housing is properly seated, that the\
cover
fits
tightly, and the wing nuts are tight. Tighten connections and \
fasteners or
replace damaged parts as required.
18. ENGINE ACCESSORY DRIVE BELT(S) INSPECTION* --Inspect belts.
21.
AIR INTAKE SYSTEM INSPECTlONAWCheck the air intake system
22. THERMOSTATICALLY CONTROLLED ENGINE COOLING FAN INSPECTIONAB-(If
so equipped.) With the engine off and below
normal operating temperature, check
to see that the fan can be rotated
by hand on fluid coupling or viscous drives. Replace as necessary.
*An Emission Control Service
A Also a Noise Emission Control Service
Applicable only to vehicles sold in the United States
7-20

Scheduled Maintenance Services
When the wheels are removed for rotation, inspect disc brake p\
ads for wear
and rotors for surface condition.
Also inspect drum brake linings for wear and
cracks. Inspect other brake parts, including drums, wheel cylind\
ers, parking
brake, etc., at the same time. Remove any rust
or dirt from the wheel and
mounting surfaces before mounting the wheel.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
Owner Checks and Services
Listed below are owner checks and services which should be made at the
time period specified to help ensure proper safety, emission pe\
rformance, and
dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever \
any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown in this Section.
At Least Once a Month
Tire inflation pressure check --Check the tires for proper inflation. If they
are low, inflate them to the level specified on the certification label
or on the
tire inflation charts. See “Loading Your Vehicle” or “Inflation-Tire Pressure” in
the Index.
At Least Once a Year
Key lock cylinder lubrication --Lubricate key lock cylinders with engine oil.
See the “Recommended Fluid and Lubricants” chart in this section.
Transmission neutral or clutch start switch operation
4 When you are doing this check, the vehicle could move suddenly. If
it does, you or others could be injured. Follow the steps below. I
1. Before you start, be sure you have enough room around the veh\
icle.
2. Firmly apply both the manual parking brake and the regular bra\
ke. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only in
P (Park) or N (Neutral).
7-22

On manual transmission vehicles, put the shift lever in N (Neutral), push the
clutch down halfway, and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the floor.
Steering column lock operation -While parked, try to turn the key to Lock
in each gear shift position.
With an automatic transmission, the key should turn to
Lock only when the
gear shift is in
P (Park).
On vehicles with a key release lever,
try to turn the key to Lock without
pressing the lever. The key should turn to
Lock only with the key lever
depressed.
On all vehicles, the key should come out only in
Lock.
Parking brake and transmission
P (PARK) mechanism operation -
A
When you are doing this check, your vehicle could begin to move.
You
or others could be injured and property could be damaged.
Make sure there
is room in front of your vehicle in case you begin
to roll. Be ready to apply the regular brake at once should the
vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping yo\
ur foot
on the regular brake, set the manual parking brake.
CAUTION
To check the parking brake: With the engine running and the
transmission in
N (Neutral), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the parking brake only.
To check the “Park” mechanism’s holding ability: Apply the \
regular brake
and shift to
P (Park). Release the manual parking brake, then slowly
release the regular brake.
Lap and shoulder belts condition and operation -Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loop\
s and anchors.
Have a belt assembly replaced if the webbing has been cut or otherwise
damaged.
Body Lubrication Service -Lubricate all body door hinges with engine oil.
Also lubricate the tailgate, tailgate handle pivot points, and \
tailgate mounted
spare tire carrier
(if equipped). Lubricate the body hood, fuel door and rear
compartment hinges, latches and locks including interior glove b\
ox and
console doors, and any folding seat hardware. Lubricate the hoo\
d safety lever
pivot and prop rod pivot.
More frequent lubrication may be required when
exposed to a corrosive environment.
7-23

Scheduled Maintenance Services
Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least
twice a year (for instance each spring or fall). You should let your GM
dealer’s service department or other qualified service center
do these jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspectiont -Inspect front and rear suspension
and steering system
for damaged, loose or missing parts, signs of wear or
lack of lubrication. Inspect power steering lines and hoses for\
proper hook-up,
binding, leaks, cracks, chafing, etc. (On vehicles equipped wit\
h manual
steering gear, check for seal leakage.) Lubricate the steering linkage.
Accelerator Control System -Lubricate all pivot points with engine oil,
except the
TBI throttle shaft. Remove all external deposits from the injector
pump face cam on 6.2L and 6.5L engines.
Do this when the engine is cold
and not running.
Do not oil any accelerator or cruise control cables. Replace
any cables that have high effort
or excessive wear.
Exhaust System Inspection -Inspect the complete system including the
three-way catalytic converter. Inspect the body near the exhaust system. Look
for broken, damaged, missing
or out-of-position parts, as well as, open
seams, holes, loose connections
or other conditions which could cause a heat
buildup in the
floor pan or could let exhaust fumes seep into the passenger
compartments.
Drive Axle Service -Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Transfer Case (four-wheel drive) lnspectiont -Every 12 months or at oil
change intervals, check front axle and transfer case and add l\
ubricant when
necessary. Oil the control lever pivot point and all exposed control linkage. \
Check vent hose at transfer case for kinks and proper installa\
tion. More
frequent lubrication may be required on heavy-duty
or off-road use.
tA fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
7-24

The Roadside Assistance Center uses companies that will provide \
you with quality and priority service. When roadside services are required, our advisors
will explain any payment obligations that may be incurred for \
utilizing outside
services.
For prompt assistance when calling, please have the following a\
vailable
to
give the advisor:
Vehicle Identification Number
License plate number
Vehicle color
Vehicle location
Telephone number where you can be reached
Description of problem
Please refer
to the Roadside Assistance brochure inside your portfolio for full \
program details.
In Canada, call 1-800-268-6800 for details on Roadside Assistance.
Service Publications
Information on how to obtain Product Service Publications, Subscriptions and
Indexes as described below
is applicable only in the fifty US. states (and the
District of Columbia) and only for light trucks with
GWVR less than 10,000
pounds (4536 kg).
In Canada, information pertaining
to Product Service Bulletins and Indexes
can be obtained by writing to: General Motors of Canada Limited, Servi\
ce
Publications Department, 1908 Colonel
Sam Dr., Oshawa, Ontario L1 H 8P7.
Chevrolet regularly sends
its dealers useful service bulletins about Chevrolet
products. Chevrolet monitors product performance in the field. We then
prepare bulletins for servicing our products better. Now, you can get these
bulletins
too.
Bulletins cover various subjects. Some pertain to the proper use and care of
your vehicle. Some describe costly repairs. Others describe inex\
pensive
repairs which,
if done on time with the latest parts, may avoid future costly
repairs. Some bulletins tell a technician how
to repair a new or unexpected
condition. Others describe a quicker way
to fix your vehicle. They can help a
technician service your vehicle better.
8-6