steering CHEVROLET BLAZER 2004 2.G Service Manual

Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at 150,000 miles
(240 000 km) should be repeated at the same interval
after 150,000 miles (240 000 km) for the life of this
vehicle.
SeePart B: Owner Checks and Services on page 6-26
andPart C: Periodic Maintenance Inspections on
page 6-31.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.#Lubricate the front suspension, ball joints, steering
linkage, parking brake cable guides, propshaft splines,
universal joints and brake pedal springs.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-32.
**Drive axle service. See Part D: Recommended
Fluids and Lubricants on page 6-33 for proper lubricant
to use.
Check uid level and add uid as needed.
If your vehicle has a locking differential, drain uid
and rell at rst engine oil change.
7,500 Miles (12 500 km)
❑Change engine oil and lter (or every 12 months,
whichever occurs rst).An Emission Control
Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs rst).(See footnote #.)
❑Check rear/front axle uid level and add uid as
needed. Check constant velocity joints and axle seals
for leaking.(See footnote **.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-68for proper rotation pattern and additional
information.(See footnote +.)
6-18

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chang, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the oor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-40.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-31

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Usage Fluid/Lubricant
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
TransmissionSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
6-33

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

Finding a Station....................3-39, 3-42, 3-50, 3-61
Finish Care....................................................5-93
Finish Damage...............................................5-95
Five-Speed....................................................2-26
Fixed Mast Antenna........................................3-74
Flash-to-Pass Feature....................................... 3-7
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Fluid
Automatic Transmission................................5-19
Manual Transmission....................................5-22
Power Steering...........................................5-36
Windshield Washer......................................5-38
FM ...............................................................3-72
Fog Lamps....................................................3-15
Following Distance..........................................4-67
Footnotes................................................6-7, 6-18
Four Door Models...........................1-26, 1-28, 1-51
Four-Wheel Drive....................................2-28, 5-48
Front Axle......................................................5-49
Front Map Lamps...........................................3-16
Front Reading Lamps......................................3-16
Front Storage Area.........................................2-56
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6Fuel (cont.)
Gage.........................................................3-36
Gasoline Octane........................................... 5-4
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-36
System Inspection.......................................6-31
Fuses
Fuses and Circuit Breakers...........................5-99
Windshield Wiper.........................................5-98
G
Gage
Check Gages Warning Light..........................3-35
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-36
Oil Pressure...............................................3-33
Speedometer..............................................3-24
Tachometer.................................................3-24
Voltmeter Gage...........................................3-26
Garage Door Opener.......................................2-44
Garment Hooks..............................................2-57
Gasoline
Octane........................................................ 5-4
Specications............................................... 5-5
Gate Ajar Light...............................................3-35
Gate Operator and Canadian Programming........2-48
Getting Familiar with Off-Road Driving................4-17
6

Glove Box.....................................................2-49
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-6
Headlamp High/Low-Beam Changer.................... 3-7
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Electrical System.........................................5-98
Halogen Bulbs............................................5-50
One-Piece Front Turn Signal Lamps...............5-52
Two-Piece Front Turn Signal Lamps...............5-53
Heated Seats................................................... 1-4
Heating.........................................................3-18
Highway Hypnosis...........................................4-38
Hill and Mountain Roads..................................4-38
Hitches..........................................................4-65
HomeLink
®Transmitter....................................2-44
HomeLink®Transmitter, Programming................2-46
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-31
How to Add Coolant to the Radiator..................5-33How to Add Fluid....................................5-22, 5-23
How to Check................................5-20, 5-22, 5-68
How to Check and Add Fluid............................5-24
How to Check Lubricant..........................5-47, 5-49
How to Check Power Steering Fluid..................5-37
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydraulic Clutch.............................................5-23
Hydraulic Clutch System Check........................6-27
Hydroplaning..................................................4-34
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-31
If the Light Is On Steady.................................3-32
If You Are Caught in a Blizzard.........................4-42
If You Are Stuck in Sand, Mud, Ice or Snow.......4-44
If You Decide To Pull A Trailer..........................4-61
Ignition Positions.............................................2-19
Ignition Transmission Lock Check......................6-29
Infants and Young Children, Restraints...............1-34
Ination - Tire Pressure...................................5-67
Inspection
Brake System.............................................6-32
Engine Cooling System................................6-31
Exhaust System..........................................6-31
7

Inspection (cont.)
Fuel System...............................................6-31
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle
(Four-Wheel Drive)...................................6-32
Installing a Garage Door Opener.......................2-50
Instrument Panel
Cluster.......................................................3-22
Overview..................................................... 3-2
Instrument Panel Fuse Block............................5-99
Instrumental Panel Brightness...........................3-15
Interior Lamps................................................3-15
J
Jump Starting.................................................5-43
K
Key Lock Cylinders Service..............................6-28
Key Release Button........................................2-20
Keyless Entry System....................................... 2-4
Keys............................................................... 2-3
L
Lamps
Exterior......................................................3-12
Interior.......................................................3-15
Lamps On Reminder.......................................3-13
Lap Belt................................................1-21, 1-27
Lap-Shoulder Belt...........................................1-14
LATCH System
Child Restraints...........................................1-44
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Leaving Your Vehicle.......................................2-10
Leaving Your Vehicle With the Engine Running......2-38
Light
Air Bag Readiness.......................................3-25
Anti-Lock Brake System Warning...................3-29
Brake System Warning.................................3-28
Charging System.........................................3-26
Check Gages Warning.................................3-35
Gate Ajar...................................................3-35
Low Fuel Warning.......................................3-36
Malfunction Indicator....................................3-30
Safety Belt Reminder...................................3-24
Security.....................................................3-34
Service Four-Wheel-Drive Warning Light.........3-34
Tow/Haul Mode...........................................3-35
Up-Shift.....................................................3-27
Loading Your Vehicle.......................................4-54
Loading Your Vehicle for Off-Road Driving..........4-16
8

Locking Rear Axle...........................................4-10
Lockout Protection..........................................2-10
Locks
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks.............................2-10
Long Trip/Highway Denition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-18
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-36
Luggage Carrier..............................................2-57
Lumbar
Power Controls............................................. 1-3
M
Maintenance Schedule
At Each Fuel Fill.........................................6-26
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-31
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-31Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-35
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic Maintenance Inspections......6-31
Part D - Recommended Fluids
and Lubricants.........................................6-33
Part E - Maintenance Record........................6-37
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection....................6-32
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-71
Making Turns.................................................4-68
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Manual Transmission.......................................2-21
Fluid..........................................................5-22
Operation...................................................2-26
Manual Transmission Check.............................6-27
Memory Seat.................................................2-64
9

Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-26
Part C - Periodic Maintenance Inspections..........6-31
Part D - Recommended Fluids and
Lubricants..................................................6-33
Part E - Maintenance Record...........................6-37
Passing.................................................4-13, 4-68
Passlock
®......................................................2-18
Payload.........................................................4-60
Plan Ahead When Possible................................ 7-8
Playing a Cassette Tape..................................3-55
Playing a CD.................................3-47, 3-58, 3-66
Playing a Specic Loaded CD..........................3-68
Playing the Radio...................3-38, 3-41, 3-49, 3-60
Power
Door Locks.................................................. 2-8
Electrical System.........................................5-98
Lumbar Controls........................................... 1-3
Seat............................................................ 1-3
Steering Fluid.............................................5-36
Windows....................................................2-12
Power Steering...............................................4-10
Programmable Automatic Door Locks.................. 2-8
Programming the HomeLink
®Transmitter...........2-46
Q
Questions and Answers About Safety Belts.........1-12
R
Radiator Pressure Cap....................................5-26
Radio Data System (RDS)...............3-44, 3-52, 3-63
Radio Messages.............................3-40, 3-47, 3-55
Radios..........................................................3-37
AM-FM Radio.............................................3-38
Care of Your Cassette Tape Player................3-72
Care of Your CD Player...............................3-74
Care of Your CDs........................................3-74
Radio with Cassette and CD.........................3-49
Radio with CD............................................3-41
Radio with Six-Disc CD................................3-60
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-38
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-37
Theft-Deterrent............................................3-72
Understanding Reception..............................3-72
RDS Messages..............................3-46, 3-54, 3-65
Rear Axle......................................................5-47
Locking......................................................4-10
Rear Door Security Locks................................2-10
Rear Safety Belt Comfort Guides......................1-28
Rear Seat Operation......................................... 1-6
Rear Seat Outside Passenger Positions.............1-23
Rear Seat Passengers, Safety Belts..................1-23
Rear Storage Area..........................................2-59
Rear Window.................................................2-13
Rear Window Defogger....................................3-20
11

Seats (cont.)
Manual........................................................ 1-2
Memory.....................................................2-64
Power Lumbar.............................................. 1-3
Power Seats................................................. 1-3
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-4
Securing a Child Restraint
Designed for the LATCH System...................1-46
Rear Outside Seat Position...........................1-46
Right Front Seat Position..............................1-48
Security Light.................................................3-34
Security While You Travel.................................. 7-6
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-4
Doing Your Own Work................................... 5-3
Engine Soon Light.......................................3-30
Four-Wheel-Drive Warning Light.....................3-34
Publications Ordering Information...................7-11
Service Bulletins.............................................7-12
Service Engine Soon Light in the United States
or Check Engine Light in Canada..................3-30
Service Manuals.............................................7-11
Servicing Your Air Bag-Equipped Vehicle............1-58
Setting Preset PTYs........................3-45, 3-54, 3-65
Setting Preset Stations............3-39, 3-42, 3-51, 3-62
Setting the Time
Radios with Radio Data Systems (RDS).........3-38Setting the Time (cont.)
Radios without Radio Data Systems (RDS).....3-37
Setting the Tone
(Bass/Treble)......................3-40, 3-43, 3-51, 3-62
Sheet Metal Damage.......................................5-95
Shifting Into Park (P).......................................2-36
Shifting Out of Park (P)...................................2-39
Short Trip/City Denition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-6
Skidding........................................................4-14
Some Other Rainy Weather Tips.......................4-34
Spare Tire.....................................................5-89
Spare Tire Check............................................6-27
Specications, Capacities...............................5-103
Speedometer..................................................3-24
Stalling on an Incline.......................................4-27
Starter Switch Check.......................................6-28
Starting Your Engine.......................................2-20
Starting Your V6 Engine..................................2-21
Steering........................................................4-10
Steering in Emergencies..................................4-11
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-31
Steering Tips..................................................4-10
Steering Wheel, Tilt Wheel................................. 3-5
Storage
Garment Hooks...........................................2-57
Storage Areas
Convenience Net.........................................2-59
13