light CHEVROLET BOLT EV 2023 Manual PDF

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
Driving and Operating 207
OPSymbol Fault/Condition/Event
OSolid Green(Off (No Light)@No Faults: The charge cord is receiving power from the electrical outlet
and is ready to supply it to the vehicle.
nFlashing GreenOSolid RedR pb
Electrical Outlet/Plug Fault: The charge cord has detected that the
electrical outlet/plug overheated. Electrical outlets may wear out with
normal usage or may be damaged over time, making them unsuitable for
electric vehicle charging. Do not use an electrical outlet that is worn,
damaged, or one that will not hold the plug firmly in place. Use another
electrical outlet or have the electrical outlet serviced by a qualified
electrician. Reset the charge cord by unplugging the charge cord from the
electrical outlet and re-plugging it.
(Off (No Light)OSolid RedR o
Electrical System Fault: The charge cord has detected a missing or
improper ground within the building's electrical system. Do not use an
electrical outlet that is not properly grounded. Use another electrical outlet
or have a qualified electrician inspect and verify the building's electrical
system.
(Off (No Light)nFlashing RedRb
Vehicle Fault: The charge cord ground-fault circuit interrupter (GFCI) has
tripped. Ensure that there is no physical damage to the charge cord, and
that the vehicle plug is seated completely and making a good connection.
Reset the charge cord by unplugging it from the electrical outlet and
re-plugging it. If the fault remains, see an authorized dealer for service.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
Driving and Operating 211
Trailer Towing
General Towing Information
{Warning
Never tow a trailer with your vehicle.
It was not designed or intended to tow a
trailer.
Conversions and Add-Ons
Add-On Electrical Equipment
{Warning
The Data Link Connector (DLC) is used for
vehicle service and Emission Inspection/
Maintenance testing. SeeService Vehicle
Soon Light 085. A device connected to
the DLC —such as an aftermarket fleet
or driver-behavior tracking device —may
interfere with vehicle systems. This could
affect vehicle operation and cause a
crash. Such devices may also access
information stored in the vehicle’s
systems.
Caution
Some electrical equipment can damage
the vehicle or cause components to not
work and would not be covered by the
vehicle warranty. Always check with your
dealer before adding electrical equipment.
Add-on equipment can drain the vehicle's
12-volt battery, even if the vehicle is not
operating.
When adding electrical equipment, it should
only be connected using the accessory
power outlets. The maximum power that
can be supplied by one accessory power
outlet or spread across all three is 200 watts
or 15 amps. Exceeding 200 watts or 15 amps
may cause erratic vehicle operation.
The vehicle has an airbag system. Before
attempting to add anything electrical to the
vehicle, see Servicing the Airbag-Equipped
Vehicle 047 and
Adding Equipment to the Airbag-Equipped
Vehicle 047.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
212 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . . . . . . . . . . 213
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . . . . . . . . . . 213
Accessories and Modifications . . . . . . . . . 213
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . 213
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Underhood Compartment Overview . . . 216
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 217
Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Battery - North America . . . . . . . . . . . . . . . 220
Park Brake and P (Park) Mechanism Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Wiper Blade Replacement . . . . . . . . . . . . . 222
Windshield Replacement . . . . . . . . . . . . . . . 223
Gas Strut(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Headlamp Aiming
Front Headlamp Aiming . . . . . . . . . . . . . . . 225
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . 225
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . 225
LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Back-Up Lamps . . . . . . . . . . . . . . . . . . . . . . . . 225 License Plate Lamp . . . . . . . . . . . . . . . . . . . . 226
Electrical System
High Voltage Devices and Wiring . . . . . . 227
Electrical System Overload . . . . . . . . . . . . . 227
Fuses and Circuit Breakers . . . . . . . . . . . . . 229
Underhood Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Instrument Panel Fuse Block . . . . . . . . . . . 232
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
All-Season Tires . . . . . . . . . . . . . . . . . . . . . . . . 235
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Self-Sealing Tires . . . . . . . . . . . . . . . . . . . . . . 235
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . 236
Tire Designations . . . . . . . . . . . . . . . . . . . . . . 236
Tire Terminology and Definitions . . . . . . 237
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Tire Pressure Monitor System . . . . . . . . . 240
Tire Pressure Monitor Operation . . . . . . . 241
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . 244
Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 244
When It Is Time for New Tires . . . . . . . . 245
Buying New Tires . . . . . . . . . . . . . . . . . . . . . 246
Different Size Tires and Wheels . . . . . . . 247
Uniform Tire Quality Grading . . . . . . . . . . 247
Wheel Alignment and Tire Balance . . . . 248
Wheel Replacement . . . . . . . . . . . . . . . . . . . 248
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . 249 Tire Sealant and Compressor Kit . . . . . . 250
Storing the Tire Sealant and
Compressor Kit . . . . . . . . . . . . . . . . . . . . . . 255
Jump Starting
Jump Starting - North America . . . . . . . . 256
Towing the Vehicle
Transporting a Disabled Vehicle . . . . . . . 258
Recreational Vehicle Towing . . . . . . . . . . 260
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . 262
Interior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
Vehicle Care 219
{Warning
The brake wear warning sound means
that soon the brakes will not work well.
That could lead to a crash. When the
brake wear warning sound is heard, have
the vehicle serviced.
Caution
Continuing to drive with worn-out brake
linings could result in costly brake
repairs.
Some driving conditions or climates can
cause a brake squeal when the brakes are
first applied, clearing up following several
applications. This does not mean something
is wrong with the brakes.
Properly torqued wheel nuts are necessary
to help prevent brake pulsation. When tires
are rotated, inspect brake linings for wear
and evenly tighten wheel nuts in the proper
sequence to torque specifications. See
Capacities and Specifications 0277.
Brake pads should be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not
return to normal height, or if there is a
rapid increase in pedal travel. This could be
a sign that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts with
new, approved replacement parts. If this is
not done, the brakes may not work
properly. The braking performance can
change in many ways if the wrong brake
parts are installed or if parts are improperly
installed.
Brake Fluid
The brake master cylinder reservoir is filled
with GM approved DOT 4 brake fluid as
indicated on the reservoir cap. See
Underhood Compartment Overview 0216 for
the location of the reservoir. Checking Brake Fluid
With the vehicle in P (Park) on a level
surface, the brake fluid level should be
between the minimum and maximum marks
on the brake fluid reservoir.
There are only two reasons why the brake
fluid level in the reservoir may go down:
.Normal brake lining wear. When new
linings are installed, the fluid level goes
back up.
.A fluid leak in the brake hydraulic system.
Have the brake hydraulic system fixed.
With a leak, the brakes will not
work well.
Always clean the brake fluid reservoir cap
and the area around the cap before
removing it.
Do not top off the brake fluid. Adding fluid
does not correct a leak. If fluid is added
when the linings are worn, there will be too
much fluid when new brake linings are
installed. Add or remove fluid, as necessary,
only when work is done on the brake
hydraulic system.
When the brake fluid falls to a low level,
the brake warning light comes on. See Brake
System Warning Light 085.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
Vehicle Care 225
Headlamp Aiming
Front Headlamp Aiming
Headlamp aim has been preset and should
need no further adjustment.
If the vehicle is damaged in a crash, the
headlamp aim may be affected.
If adjustment to the headlamps is necessary,
see your dealer.
Bulb Replacement
For the proper type of replacement bulbs,
or any bulb changing procedure not listed in
this section, contact your dealer.
Caution
Do not replace incandescent bulbs with
aftermarket LED replacement bulbs. This
can cause damage to the vehicle electrical
system.
Halogen Bulbs
{Warning
Halogen bulbs have pressurized gas inside
and can burst if you drop or scratch the
bulb. You or others could be injured. Be
sure to read and follow the instructions
on the bulb package.
LED Lighting
This vehicle has several LED lamps.
For replacement of any LED lighting
assembly, contact your dealer.
Back-Up Lamps
To access the bulbs, reach up behind the
rear bumper. To replace one of these bulbs:
1. Turn the screws counterclockwise andremove the access cover under the rear
bumper.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
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Vehicle Care 231
A fuse puller is in the underhood
compartment fuse block.
The vehicle may not be equipped with all of
the fuses, relays, and features shown.Fuses Usage
1 –
2 Power Window Rear
3 Cargo Lamp
4 Rechargeable Energy
Storage System 1
5 Power Seat Driver
7 –
8 –
9 –
10 –
11 Horn
12 –
13 Front Wiper Motor Driver
15 Front Wiper Motor
Co-driver
16 Electronic Brake Control
Module Supply Electronics
17 Rear Wiper Fuses
Usage
18 Liftgate
19 Seat Module Front
20 Washer 22 Linear Power Module
23 Electronic Brake Control
Module Supply Motor
24 Power Seat Lumbar
26 Transmission Range Control
Module
27 Aeroshutter
28 Auxiliary Oil Pump
29 Electric Brake Boost Motor
Source
30 Front Power Windows
31 In-panel Bussed Electrical
Center
32 Rear Window Defogger
33 Heated Exterior Rearview
Mirror
34 Pedestrian Friendly Alert
Function
35 – Fuses
Usage
36 –
37 Current Sensor
38 –/Humidity Sensor
39 Indicator Light Solar Sensor
40 Electric Brake Boost (ECU)
41 Power Line Communication
Module
42 Infant Only Supression
43 Window Switch
44 Rechargeable Energy
Storage System
45 Vehicle Integration Control
Module
46 Shifter Interface Board 47 Humidity Sensor
48 Shifter Interface Board
49 Interior Rearview Mirror 50 –
51 Electric Brake Boost
52 –
54 A/C Control Module

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
238 Vehicle Care
GVWR:Gross Vehicle Weight Rating.
See Vehicle Load Limits 0158.
GAWR FRT
:Gross Axle Weight Rating
for the front axle. See Vehicle Load
Limits 0158.
GAWR RR
:Gross Axle Weight Rating
for the rear axle. See Vehicle Load
Limits 0158.
Intended Outboard Sidewall
:The side
of an asymmetrical tire, that must
always face outward when mounted on
a vehicle.
Kilopascal (kPa)
:The metric unit for air
pressure.
Light Truck (LT-Metric) Tire
:A tire used
on light duty trucks and some
multipurpose passenger vehicles.
Load Index
:An assigned number
ranging from 1 to 279 that corresponds
to the load carrying capacity of a tire.
Maximum Inflation Pressure
:The
maximum air pressure to which a cold
tire can be inflated. The maximum air
pressure is molded onto the sidewall. Maximum Load Rating
:The load rating
for a tire at the maximum permissible
inflation pressure for that tire.
Occupant Distribution
:Designated
seating positions.
Outward Facing Sidewall
:The side of
an asymmetrical tire that has a
particular side that faces outward when
mounted on a vehicle. The side of the
tire that contains a whitewall, bears
white lettering, or bears manufacturer,
brand, and/or model name molding
that is higher or deeper than the same
moldings on the other sidewall of
the tire.
Passenger (P-Metric) Tire
:A tire used
on passenger cars and some light duty
trucks and multipurpose vehicles.
Recommended Inflation Pressure
:
Vehicle manufacturer's recommended
tire inflation pressure as shown on the
tire placard. See Tire Pressure0239 and
Vehicle Load Limits 0158. Radial Ply Tire
:A pneumatic tire in
which the ply cords that extend to the
beads are laid at 90 degrees to the
centerline of the tread.
Rim
:A metal support for a tire and
upon which the tire beads are seated.
Sidewall
:The portion of a tire between
the tread and the bead.
Speed Rating
:An alphanumeric code
assigned to a tire indicating the
maximum speed at which a tire can
operate.
Traction
:The friction between the tire
and the road surface. The amount of
grip provided.
Tread
:The portion of a tire that comes
into contact with the road.
Treadwear Indicators
:Narrow bands,
sometimes called wear bars, that show
across the tread of a tire when only
1.6 mm (1/16 in) of tread remains. See
When It Is Time for New Tires 0245.
UTQGS (Uniform Tire Quality Grading
Standards)
:A tire information system
that provides consumers with ratings

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
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Vehicle Care 241
your vehicle to ensure that the replacement
or alternate tires and wheels allow the
TPMS to continue to function properly.
SeeTire Pressure Monitor Operation 0241.
See Radio Frequency Statement 0286.
Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure
Monitor System (TPMS). The TPMS is
designed to warn the driver when a low tire
pressure condition exists. TPMS sensors are
mounted onto each tire and wheel
assembly, excluding the spare tire and
wheel assembly. The TPMS sensors monitor
the air pressure in the tires and transmits
the tire pressure readings to a receiver
located in the vehicle.
When a low tire pressure condition is
detected, the TPMS illuminates the low tire
pressure warning light located on the
instrument cluster. If the warning light
comes on, stop as soon as possible and inflate the tires to the recommended
pressure shown on the Tire and Loading
Information label. See
Vehicle Load Limits
0 158.
A message to check the pressure in a
specific tire displays in the Driver
Information Center (DIC). The low tire
pressure warning light and the DIC warning
message come on each time the vehicle is
started, until the tires are inflated to the
correct inflation pressure. Using the DIC, tire
pressure levels can be viewed. For additional
information and details about the DIC
operation and displays see Driver
Information Center (DIC) 099.
The low tire pressure warning light may
come on in cool weather when the vehicle is
first started, and then turn off as the vehicle
is driven. This could be an early indicator
that the air pressure is getting low and
needs to be inflated to the proper pressure.
A Tire and Loading Information label,
attached to your vehicle, shows the size of
the original equipment tires and the correct
inflation pressure for the tires when they
are cold. See Vehicle Load Limits 0158, for
an example of the Tire and Loading
Information label and its location. Also see
Tire Pressure 0239. The TPMS can warn about a low tire
pressure condition but it does not replace
normal tire maintenance. See
Tire Inspection
0 244, Tire Rotation 0244, and Tires0234.
Caution
Tire sealant materials are not all the
same. A non-approved tire sealant could
damage the TPMS sensors. TPMS sensor
damage caused by using an incorrect tire
sealant is not covered by the vehicle
warranty. Always use only the GM
approved tire sealant available through
your dealer or included in the vehicle.
Factory-installed Tire Inflator Kits use a
GM-approved liquid tire sealant. Using
non-approved tire sealants could damage the
TPMS sensors. See Tire Sealant and
Compressor Kit 0250 for information
regarding the inflator kit materials and
instructions.
TPMS Malfunction Light and Message
The TPMS will not function properly if one
or more of the TPMS sensors are missing or
inoperable. When the system detects a
malfunction, the low tire warning light
flashes for about one minute and then stays
on until the vehicle is turned off. A DIC

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
16404388) - 2023 - CRC - 3/7/22
242 Vehicle Care
warning message also displays. The
malfunction light and DIC warning message
come on each time the vehicle is started
until the problem is corrected. Some of the
conditions that can cause these to come
on are:
.One of the road tires has been replaced
with the spare tire. The spare tire does
not have a TPMS sensor. The malfunction
light and DIC message should go off after
the road tire is replaced and the sensor
matching process is performed
successfully. See“TPMS Sensor Matching
Process” later in this section.
.The TPMS sensor matching process was
not done or not completed successfully
after rotating the tires. The malfunction
light and the DIC message should go off
after successfully completing the sensor
matching process. See "TPMS Sensor
Matching Process" later in this section.
.One or more TPMS sensors are missing or
damaged. The malfunction light and the
DIC message should go off when the
TPMS sensors are installed and the sensor
matching process is performed
successfully. See your dealer for service.
.Replacement tires or wheels do not match
the original equipment tires or wheels.
Tires and wheels other than those
recommended could prevent the TPMS
from functioning properly. See Buying
New Tires 0246.
.Operating electronic devices or being near
facilities using radio wave frequencies
similar to the TPMS could cause the TPMS
sensors to malfunction.
If the TPMS is not functioning properly it
cannot detect or signal a low tire condition.
See your dealer for service if the TPMS
malfunction light and DIC message come on
and stay on.
Tire Fill Alert (If Equipped)
This feature provides visual and audible
alerts outside the vehicle to help when
inflating an underinflated tire to the
recommended cold tire pressure.
When the low tire pressure warning light
comes on: 1. Park the vehicle in a safe, level place.
2. Set the parking brake firmly.
3. Place the vehicle in P (Park).
4. Add air to the tire that is underinflated. The turn signal lamp will flash. When the recommended pressure is
reached, the horn sounds once and the
turn signal lamp will stop flashing and
briefly turn solid.
Repeat these steps for all underinflated tires
that have illuminated the low tire pressure
warning light.
{Warning
Overinflating a tire could cause the tire
to rupture and you or others could be
injured. Do not exceed the maximum
pressure listed on the tire sidewall. See
Tire Sidewall Labeling 0236 and
Vehicle Load Limits 0158.
If the tire is overinflated by more than
35 kPa (5 psi), the horn will sound multiple
times and the turn signal lamp will continue
to flash for several seconds after filling
stops. To release and correct the pressure,
while the turn signal lamp is still flashing,
briefly press the center of the valve stem.
When the recommended pressure is reached,
the horn sounds once.
If the turn signal lamp does not flash within
15 seconds after starting to inflate the tire,
the tire fill alert has not been activated or is
not working.

Chevrolet BOLT EV Owner Manual (GMNA-Localizing-U.S./Canada-
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Vehicle Care 243
If the hazard warning flashers are on, the
tire fill alert visual feedback will not work
properly.
The TPMS will not activate the tire fill alert
properly under the following conditions:
.There is interference from an external
device or transmitter.
.The air pressure from the inflation device
is not sufficient to inflate the tire.
.There is a malfunction in the TPMS.
.There is a malfunction in the horn or turn
signal lamps.
.The identification code of the TPMS
sensor is not registered to the system.
.The battery of the TPMS sensor is low.
If the tire fill alert does not operate due to
TPMS interference, move the vehicle about
1 m (3 ft) back or forward and try again.
If the tire fill alert feature is not working,
use a tire pressure gauge.
TPMS Sensor Matching Process
Each TPMS sensor has a unique
identification code. The identification code
needs to be matched to a new tire/wheel
position after rotating the vehicle’s tires or
replacing one or more of the TPMS sensors.
The TPMS sensor matching process should also be performed after replacing a spare
tire with a road tire containing the TPMS
sensor. The malfunction light and the DIC
message should go off when the vehicle has
been turned off and started again. The
sensors are matched to the tire/wheel
positions, using a TPMS relearn tool, in the
following order: driver side front tire,
passenger side front tire, passenger side rear
tire, and driver side rear. See your dealer for
service or to purchase a relearn tool.
A TPMS relearn tool can also be purchased.
See Tire Pressure Monitor Sensor Activation
Tool at www.gmtoolsandequipment.com or
call 1-800-GM TOOLS (1-800-468-6657).
There are two minutes to match the first
tire/wheel position, and five minutes overall
to match all four tire/wheel positions. If it
takes longer, the matching process stops
and must be restarted.
The TPMS sensor matching process is:
1. Set the parking brake.
2. Press POWEROto start the vehicle. See
Power Button 0161. 3. Make sure the Tire Pressure info page
option is turned on. The info pages on
the DIC can be turned on and off
through the Options menu. See Driver
Information Center (DIC) 099.
4. Use the DIC controls on the right side of the steering wheel to scroll to the Tire
Pressure screen under the DIC info page.
5. Press and hold the thumbwheel in the center of the DIC controls.
A message requesting acceptance of the
process may display.
The horn sounds twice to signal the
receiver is in relearn mode and the TIRE
LEARNING ACTIVE message displays on
the DIC screen.
6. Start with the driver side front tire.
7. Place the relearn tool against the tire sidewall, near the valve stem. Then press
the button to activate the TPMS sensor.
A horn chirp confirms that the sensor
identification code has been matched to
this tire and wheel position.
8. Proceed to the passenger side front tire, and repeat the procedure in Step 7.
9. Proceed to the passenger side rear tire, and repeat the procedure in Step 7.