brake CHEVROLET C/K 1999 Workshop Manual

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4-60 Trailer Wiring Harness
A. Light-Duty Wiring Harness
B. Additional Heavy
-Duty Wiring
C. Tie Straps
An eight
-wire harness is stored under the rear end of
your vehicle. Five wires (A) are located between the rear
bumper and the spare tire, near the center. This wiring
harness is tie
-strapped to the taillamp and stoplamp
harness. Three wires (B) (light gauge white, blue and
orange) are located at the rear left hand frame rail.This harness has a 30
-amp battery feed wire and no
connector, and should be wired by a qualified electrical
technician. After choosing an aftermarket mating
connector pair, have the technician attach one connector
to the eight
-wire trailer harness and the other connector
to the wiring harness on the trailer. Be sure that the
wiring harness on the trailer is strapped to the trailer's
frame and leave it loose enough so that the wiring
doesn't bend or break, but not so loose that it drags on
the ground. The technician can use the following color
code chart when connecting the wiring harness to
your trailer.

Brown: Rear Lamps

Yellow: Left Stoplamp and Turn Signal

Dark Green: Right Stoplamp and Turn Signal

White (Heavy Gauge): Ground

Light Green: Back
-up Lamps

White (Light Gauge): Center High
-Mounted
Stop Lamp

Blue: Auxiliary/Electric Trailer Brake Circuit

Orange: Fused Auxiliary Circuit
Store the harness in its original place. Wrap the harness
together and tie it neatly so it won't be damaged.

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4-61 Power Winches
If you wish to use a power winch on your vehicle, only
use it when your vehicle is stationary or anchored.
NOTICE:
Using a power winch with the transmission in
gear may damage the transmission. When
operating a power winch, always leave the
transmission in NEUTRAL (N).
Use the regular brakes, set the parking brake, or block
the wheels to keep your vehicle from rolling.
Power Take-Off (PTO)
(Manual Transmission)
NOTICE:
If you have a PTO that will exceed 35 hp installed
on your vehicle, it could damage the transfer case
or transmission. When having a PTO installed
on your vehicle, make sure that it will not
exceed 35 hp.
Before using a PTO, refer to the manufacturer's or
installer's instructions.
NOTICE:
Using a PTO while operating in one place before
the vehicle has reached normal operating
temperature can damage the transfer case or
transmission. If you will be using the PTO while
operating in one place, drive and warm up the
vehicle before using the PTO.

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4-62
To engage a PTO:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL (N).
4. Engage the PTO.
NOTICE:
Using a PTO for more than four hours without
driving your vehicle can damage the transfer case
or transmission. If using a PTO for more than
four hours without driving your vehicle, drive
your vehicle for a while to allow the transfer case
and transmission to cool.
If you are going to drive the vehicle, shift the
transfer case into the range you want (if you have
four
-wheel drive). Then shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake.
5. Release the clutch (and the regular brakes) as you
normally would. When you release the clutch, the
PTO will start.To engage a PTO while the vehicle is moving:
1. Hold the clutch pedal down.
2. Shift the transmission into NEUTRAL (N).
3. Engage the PTO.
4. Shift the transmission into the gear you want.
5. Release the clutch as you normally would. When you
release the clutch, the PTO will start.
Using a Transfer Case Mounted Power
Take-Off (Manual Transmission)
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transfer case into NEUTRAL (N).
4. If the vehicle will remain in the same place, shift the
transmission into the highest gear.
5. Engage the PTO.
If you are going to drive the vehicle, shift the
transmission into the gear you want. Then shift the
transfer case into the range you want, apply the
regular brakes and release the parking brake.
6. Release the clutch (and the regular brakes) as you
normally would. When you release the clutch, the
PTO will start.

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4-63 Using a Transfer Case Mounted Power
Take-Off (Automatic Transmission)
1. Set the parking brake.
2. Turn the ignition off.
3. Shift the transfer case into NEUTRAL (N).
4. Shift the transmission into NEUTRAL (N).
5. Engage the PTO.
If you are going to drive the vehicle, shift the
transfer case into the range you want. Turn the
ignition to START. Then apply the regular brakes
and release the parking brake.
6. Shift the transmission to THIRD (3) to start the PTO.
7. Release the regular brakes to drive the vehicle.
Disengaging a Power Take-Off
1. Turn the ignition off.
2. Put the transmission in PARK (P).
3. Release the PTO
4. Restart the engine.
Step-Bumper Pad
If your vehicle has a rear step bumper, it may
be equipped with a rear step pad at the center of
the bumper.
If you will be using the
bumper to tow a trailer, you
must remove the center
cutout circle to install the
trailer ball. You must
also remove both outer
cutouts to attach the
trailer safety chains.
To remove the pad, lift the
edge of the pad from the
rear of the bumper and
swing it forward. When the
pad releases from the
bumper holes, lift the
pad off.

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5-4
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL (N). If you have a four
-wheel-drive
vehicle, be sure the transfer case is not in
NEUTRAL (N).
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off all lamps
that aren't needed as well as radios. This will avoid
sparks and help save both batteries. In addition, it
could save your radio!
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
4. Open the hoods and locate the batteries. Find the
positive (+) and negative (
-) terminals on each battery.
CAUTION:
If your vehicle has air conditioning, the auxiliary
electric fan under the hood can start up even
when the engine is not running and can injure
you. Keep hands, clothing and tools away from
any underhood electric fan.

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5-19
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is
not fully engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer
towing and/or high outside temperatures, the fan speed
increases as the clutch more fully engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start
the engine. It will go away as the fan clutch
partially disengages.
If a Tire Goes Flat
It's unusual for a tire to ªblow outº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a few
tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you'd use in a
skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, the next part shows how to use your
jacking equipment to change a flat tire safely.

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5-20
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your hazard
warning flashers.
CAUTION:
Changing a tire can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to change your tire. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission shift
lever in PARK (P) or shift a manual
transmission to FIRST (1) or
REVERSE (R).
3. If you have a four
-wheel-drive vehicle,
be sure the transfer case is in a drive
gear
-- not in NEUTRAL (N).
4. Turn off the engine.
CAUTION: (Continued)
CAUTION: (Continued)
To be even more certain the vehicle won't move,
you can put blocks at the front and rear of the
tire farthest away from the one being changed.
That would be the tire on the other side of the
vehicle, at the opposite end.
The following steps will tell you how to use the jack and
change a tire.

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5-29
NOTICE:
Improperly tightened wheel nuts can lead to
brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specification.
9. Put the wheel trim back on. For vehicles with plastic
wheel nut caps, tighten the caps until they are
finger
-tight, then tighten them an additional one-half
of a turn with the ratchet and wheel wrench.
Storing a Flat or Spare Tire and Tools
CAUTION:
Storing a jack, a tire or other equipment in the
passenger compartment of the vehicle could
cause injury. In a sudden stop or collision, loose
equipment could strike someone. Store all these
in the proper place.
Store the flat tire where the spare tire was stored.

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-8 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-12 Noise Control System
6
-13 Engine Oil (Gasoline Engine)
6
-17 Engine Air Cleaner/Filter (Gasoline Engines)
6
-20 Automatic Transmission Fluid
6
-23 Manual Transmission Fluid
6
-24 Hydraulic Clutch
6
-25 Rear Axle
6
-26 Four-Wheel Drive
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-28 Thermostat
6
-28 Engine Coolant6
-32 Power Steering Fluid
6
-33 Windshield Washer Fluid
6
-34 Brakes
6
-38 Battery
6
-39 Bulb Replacement
6
-49 Windshield Wiper Blade Replacement
6
-50 Tires
6
-61 Appearance Care
6
-61 Cleaning the Inside of Your Vehicle
6
-65 Cleaning the Outside of Your Vehicle
6
-68 GM Vehicle Care/Appearance Materials
6
-69 Vehicle Identification Number (VIN)
6
-69 Electrical System
6
-75 Replacement Bulbs
6
-76 Capacities and Specifications
6
-78 Air Conditioning Refrigerants
6
-78 Normal Maintenance Replacement Parts

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6-8
Filling a Portable Fuel Container
CAUTION:
Never fill a portable fuel container while it is in
your vehicle. Static electricity discharge from the
container can ignite the gasoline vapor. You can
be badly burned and your vehicle damaged if this
occurs. To help avoid injury to you and others:

Dispense gasoline only into
approved containers.

Do not fill a container while it is inside a
vehicle, in a vehicle's trunk, pickup bed or
on any surface other than the ground.

Bring the fill nozzle in contact with the
inside of the fill opening before operating
the nozzle. Contact should be maintained
until the filling is complete.

Don't smoke while pumping gasoline.
Checking Things Under the Hood
CAUTION:
If your vehicle has air conditioning, the auxiliary
engine fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan.
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like gasoline or
diesel fuel, oil, coolant, brake fluid, windshield
washer and other fluids, and plastic or rubber.
You or others could be burned. Be careful not
to drop or spill things that will burn onto a
hot engine.