parking brake CHEVROLET C/K 2003 Owner's Manual

2-83 Parking Brake Indicator Light
Your vehicle has a brake
indicator light. When the
ignition is on, this light will
come on when you set your
parking brake. The light
will stay on if your parking
brake doesn't release fully.
This light should also come on when you turn the
ignition key to START. If it doesn't come on then, have
it fixed so it will be ready to remind you if the parking
brake is applied or hasn't released fully.
Anti-Lock Brake System Warning Light
With the anti-lock brake
system, this light will come
on when you start your
engine and it may stay
on for several seconds.
That's normal.
If the light stays on, or comes on when you're driving,
your vehicle needs service. If the BRAKE or LOW AIR
warning light isn't on, you still have brakes, but you
don't have the anti
-lock brake feature. If the BRAKE
and/or LOW AIR warning light is on, you don't have
anti
-lock brakes and there's a problem with your regular
brakes. See ªBrake System Warning Lightº earlier in
this section.
The anti
-lock brake system warning light should come
on briefly when you start the engine. If the light doesn't
come on then, have it fixed so it will be ready to warn
you if there is a problem.

5-4
If you have a diesel engine vehicle with two batteries
(or more), you should know before you begin that,
especially in cold weather, you may not be able to
get enough power from a single battery in another
vehicle to start your diesel engine.
If your vehicle has more than one battery, use the
one closest to the starter
-- this will reduce electrical
resistance.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in neutral before setting the parking brake.
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off the radio
and all lamps that aren't needed. This will avoid
sparks and help save both batteries, and it could save
your radio!

5-10
Towing Your Vehicle
CAUTION:
To help avoid serious personal injury to you
or others:

Never let passengers ride in a vehicle that is
being towed.

Never tow faster than safe or posted speeds.

Never tow with damaged parts not fully
secured.

Never get under your vehicle after it has
been lifted by the tow truck.

Always secure the vehicle on each side with
separate safety chains when towing it.

Working on air brakes without first using
the release studs to compress the springs
can lead to injury. Never work on the air
brakes chambers without first using the
release studs to compress the brake springs.
CAUTION: (Continued)
CAUTION: (Continued)

When the brake springs are manually
compressed, you will have no brakes.
Release your air
-operated parking brakes
manually only to tow the vehicle. Never
drive the vehicle with the brakes released.
Consult your dealer or a professional towing service if
you need to have your vehicle towed. They can provide
the right equipment and know
-how to tow it without
damage. See ªRoadside Assistanceº in the Index.
Before you do anything, turn on the hazard warning
flashers (if they have not been damaged).
When you call, tell the towing service:

That your vehicle has rear
-wheel drive.

The make, model and year of your vehicle.

Whether you can still move the shift lever.

If there was an accident, what was damaged.
When the towing service arrives, let the tow operator
know that this manual contains towing instructions.
The operator may want to see them.

5-11
Here are specific towing instructions:
Towing Your Vehicle From the Front
(Front Wheels Off the Ground)
Before Towing
Block the rear wheels of the disabled vehicle. On
vehicles with air brakes, release the emergency brake
system by compressing the brake chamber springs
as outlined in this section. (This is to prevent the
possibility of the emergency brake being applied
during towing.)
On vehicles with hydraulic brakes, release the parking
brake fully by moving the lever to the fully
-released
position.
Disconnect the propshaft at the rear axle (forward axle
on tandem axle models). Secure the propshaft to the
frame or crossmember.
Towing the Vehicle with the Front Bumper Removed
1. Remove the front bumper.
2. Connect and lock the lift chains to the front axle,
outside of the spring anchor plates as shown.
A. Spring Anchor Plate
B. Lift Chain
C. Front Axle
3. Place a 6º x 6º x 5' hardwood beam underneath and
slightly behind the front spring shackle brackets.
4. Connect the lift chains to the tow bar and raise the
tow bar until lift chain slack has been taken up and
the hardwood beam is fully seated against the spring
shackle brackets as shown.

5-15 Towing Your Vehicle From the Front
(All Wheels On the Ground)
Your vehicle may be towed on all wheels provided the
steering is working. Remember that the power brakes
and power steering will not have power assist. Vehicles
with air brakes will not have brakes. There must be a
tow bar installed between the towing vehicle and the
disabled vehicle.
Before Towing
Block the wheels of the disabled vehicle. On vehicles
with air brakes, release the emergency brake system by
compressing the brake chamber springs as outlined in
this section. (This is to prevent the possibility of the
emergency brake being applied during towing.)
On vehicles with hydraulic brakes, release the parking
brake fully by moving the lever to the fully
-released
position.
Disconnect the propshaft at the rear axle (forward axle
on tandem axle models). Secure the propshaft to the
frame or crossmember.
If there is damage or suspected damage to the axle(s),
remove the axle shafts. Cover the hub openings to
prevent the loss of lubricant or entry of dirt or
foreign objects.After Towing
1. Block the rear wheels and install axle and propshafts.
2. Check for proper phasing of universal joints.
3. Apply the parking brake system before
disconnecting from the towing vehicle.
4. Check and fill with oil as required.
Towing Your Vehicle From the Rear
Before Towing
Secure the steering wheel to maintain a straight
-ahead
position. Make certain that the front axle is not loaded
above the front axle Gross Axle Weight Rating (GAWR)
as indicated on the vehicle's Gross Vehicle Weight
Rating (GVWR) label. See ªGross Vehicle Weight
Rating (GVWR)º in the index for more information.
After Towing
Block the rear wheels and release the steering. Apply the
parking brake system before disconnecting from the
towing vehicle.
Refer to the transmission shift label for additional
information.

5-16 Releasing Air-Operated Parking Brakes
(If Equipped)
If your vehicle has air brakes, you could have a special
towing problem. If your vehicle has to be towed because
of a complete loss of air pressure from both systems, the
parking brakes will have automatically engaged. The
tow operator can release the brakes manually by using
the following steps. Then your vehicle can be towed
with all wheels or only the rear wheels on the ground.
1. Block the wheels of the vehicle.
2. Remove the release stud and nut from the side of the
brake chamber. Some chambers have studs which are
visible at all times.
3. Remove the rubber
cap from the rear of
the chamber.
4. Put the release stud, nut and flat washer into
the chamber.
5. Turn the stud clockwise a quarter of a turn.

6-10
To drain water, do the following:
1. Stop and park the vehicle in a safe place. Turn off
the engine and apply the parking brake.
2. Remove the fuel cap.
3. Place a fuel
-resistant container under the fuel filter.
The filter drain valve is located on the bottom of the
fuel filter. The fuel filter is located in the engine
compartment on the passenger's side of the vehicle,
or on the driver's side frame rail near the engine.
4. Open the drain valve by
turning two to three
turns. When fuel
empties from the valve,
all the water has been
drained. Close the valve
hand tight.5. Remove the fuel
-resistant container and properly
dispose of the contaminated fuel. To find out how to
properly dispose of contaminated diesel fuel, see
ªWhat to Do with Used Oilº in the ªEngine Oil
(Diesel Engines)º part, later in this section.
6. Install the fuel cap.
7. Start the engine and let it run for a few minutes.
If the engine stalls, the fuel system may need to be
primed. While draining the water from the fuel filter,
air may enter the fuel system. If air has entered the
fuel system the fuel system will need to be primed.
Refer to ªFuel Primingº later in this section.
If the water in fuel indicator comes on again after
driving a short distance or the engine runs rough or
stalls, a large amount of water has probably been
pumped into the fuel tank. The fuel tank should
be purged.
Fuel Priming
In order for the DURAMAX diesel engine fuel system
to work properly, the fuel lines must be full of fuel and
contain no air. If air gets into the fuel lines, it will be
necessary to prime the fuel lines to eliminate air before
operating the vehicle.

6-14 Fuel Filter Replacement (Diesel Engines)
If you want to change the fuel filter yourself, here's how
to do it:
CAUTION:
Diesel fuel is flammable. It could start a fire if
something ignites it, and you could be burned.
Don't let it get on hot engine parts, and keep
matches or other ignition sources away.
First, drain any water from the filter following the
procedure for draining water listed previously.
Your vehicle's engine should be off until the end of
this procedure.
The fuel filter is located in the engine compartment on
the passenger's side of the vehicle, or on the driver's
side frame rail in front of the fuel tank.
1. Apply the parking brake.
2. Unplug the water sensor
wire connected to the
fuel filter and unscrew
the filter element.
3. Remove the filter element. If there is any dirt on the
filter sealing surface, clean it off. Remove and reuse
the water sensor float switch located on the bottom
of the fuel filter.
4. Install the new filter element.
5. Reinstall and tighten the filter container and
reconnect the water sensor wire to the filter.
6. Use the fuel filter priming procedure earlier in this
section to prime the fuel filter.
7. Tighten the air bleed valve by turning it clockwise
until hand tight.
8. Start your engine and let it idle for five minutes.
Check your fuel filter and air bleed valve for leaks.

6-50
ITEM NO. ITEM REMARKS
12 Clutch Release Bearing* Cup or fitting.
13 Battery Terminal
(except ªSTº type)Keep coated with petroleum jelly.
14 Transmission Fill to level of filler plug.
15 Propshaft Slip Joints Lubricate with GM Part No. 1051344
Wheel Bearing Lubricant.
16 Parking Brake Clevis Pins$ Apply chassis lubricant.
17 Parking Brake Lever Pivot*$ Apply chassis lubricant.
18 Clutch Release Cross Shaft,
Master Cylinder$Apply chassis lubricant, Fill to 1/4, (6 mm) below opening.
19 Release Bearing,
Clutch Cross ShaftTwo fittings, Apply chassis lubricant
20 Clutch Release Fork Two fittings.
* Applies to some vehicles.

Applies to air brakes only.

Refer to Allison Transmission Operator's Manual.
$ Applies to hydraulic brakes only.

6-81
Fuse Usage
RH PARK LP Right
-hand Parking Lamps
LH PARK LP Left
-hand Parking Lamps
RADIO U Radio
PWR WINDOW Power Windows
BRAKE ISO Brake Warning Lamp
SPARE Spare Fuse
L
-RR TRUCK Left Rear Trailer Wiring
SPARE Spare Fuse
SPARE Spare Fuse
SPARE Spare Fuse
R
-RR TRUCK Right Rear Trailer Wiring
SPARE Spare FuseRelay Usage
BRAKE LAMP C4/C5 Brake Lamps, C6/C7/C8
Tractor/Trailer Wiring
IGN 4 Ignition
MARKER LP Sidemarker and Clearance Lamps
HTD FUEL LB7/LG4 Heated Fuel
AIR HTR LG4 Air Heater
ECU
MAINTAINLG4 Electronic Control Unit
DRL Daytime Running Lamps
CHMSL ISO Center High Mounted Stop Lamp
HTD MIRR Heated Mirrors
R-TRN TLR Right Trailer Turn Signal
L
-TRN TLR Left Trailer Turn Signal
SPARE Spare Relay
SPARE Spare Relay
SPARE Spare Relay