steering CHEVROLET C/K 2003 Owner's Guide

7-6
15,000 Miles (24 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts
service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

Thermostatically controlled engine cooling fan
service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
20,000 Miles (32 000 km)

DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)

Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
22,500 Miles (36 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Inspect door hinge pins and bushings and replace
as necessary.

Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.

7-7
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)
Wheels and tires service. (15)
Parking brake service (or every 6 months, whichever
occurs first). (8)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Rear axle air shift motor service. (11)
Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service
(or every 500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check
for leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
30,000 Miles (48 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
DURAMAX Diesel Only: Replace fuel filter.
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts
service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
(Continued)

7-9
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)
Inspect door hinge pins and bushings and replace
as necessary.
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle
bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)
Parking brake service (or every 6 months, whichever
occurs first). (8)
Thermostatically controlled engine cooling fan
service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Rear axle air shift motor service. (11)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service
(or every 500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
50,000 Miles (80 000 km)
DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)
Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever
occurs first).

7-10
52,500 Miles (84 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Wheels and tires service. (15)

Parking brake service (or every 6 months, whichever
occurs first). (8)

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
60,000 Miles (96 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

DURAMAX Diesel Only: Change engine oil and filter
(or every 12 months, whichever occurs first). (2)(3)

Gasoline Engine Only (Vehicles with GVW greater
than 16,000 lbs.): Spark plug service. (3)(28)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)

Inspect door hinge pins and bushings and replace
as necessary.

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts
service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

C600, C700 and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)

7-12
75,000 Miles (120 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
DURAMAX Diesel Only: Replace fuel filter.
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts
service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Wheels and tires service. (15)
Fuel tank, fuel cap and fuel lines service (or every
72 months, whichever occurs first). (3)(30)

EGR system inspection (or every 72 months,
whichever occurs first). (3)(31)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)
Parking brake service (or every 6 months,
whichever occurs first). (8)
Thermostatically controlled engine cooling
fan service. (4)(20) Shields and underhood insulation service. (4)(5)(21)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
80,000 Miles (128 000 km)
DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)
Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
82,500 Miles (132 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Wheels and tires service. (15)
Wheel bearings service
-- Eaton Axle (oil-filled) (or
every 24 months, whichever occurs first). (23)(46)
Parking brake service (or every 6 months, whichever
occurs first). (8)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)

7-13
90,000 Miles (144 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)

Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle
bolts service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Inspect door hinge pins and bushings and replace
as necessary.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

C600, C700 and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Thermostatically controlled engine cooling fan
service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Rear axle air shift motor service. (11)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
(Continued)

7-14
90,000 Miles (144 000 km) (Continued)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check
for leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
97,500 Miles (156 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Wheels and tires service. (15)
Parking brake service (or every 6 months, whichever
occurs first). (8)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
100,000 Miles (160 000 km)
DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)
Diesel Only: Inspect engine drive belt; replace
as necessary.
Gasoline Engine Only (Vehicles with GVW of
16,000 lbs. or less): Spark plug service. (3)(28)
Change power steering fluid (or every 36 months,
whichever occurs first). (13)
Replace power steering reservoir filter element
(or every 24 months, whichever occurs first).
Front axle service. (38)
Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 12 months, whichever occurs first). (37)

7-16
Footnotes

= The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
(1) = If your vehicle has an Allison automatic
transmission, your GM owner's manual is supplemented
by an Allison Transmission Operator's Manual. Always
refer to these manuals for related maintenance services.
(2) = Refer to the Caterpillar Diesel Engine Operation
and Maintenance Manual for oil recommendations and
change intervals.
(3) = An Emission Control Service.
(4) = A Noise Emission Control Device.
(5) = Applies only to vehicles sold in the United States.(6) = Check fluid level in brake master cylinder, power
steering pump, axle, transmission and hydraulic spring
parking brake pump (if equipped). A low fluid level in
the brake master cylinder can indicate worn brake
linings and should be checked accordingly.
(7) = Inspect brake lines and hoses for proper hook
-up,
binding, leaks, cracks, chafing, etc. Inspect disc brake
pads for wear and rotors for surface condition. Inspect
caliper assemblies. Check brake pedal for excessive free
play or travel (or every 6 months, whichever occurs first)
and have serviced if needed. Check brakes more often if
driving habits and conditions result in frequent braking.
(8) = Inspect parking brake drum and linings for wear or
cracks and check linkage and adjustment.
(9) = This vehicle has the GM Oil Life System. This
system will show you when to change the engine oil and
filter
-- usually between 3,000 miles (5 000 km) and
7,500 miles (12 000 km) since your last oil change.
Under severe conditions, the indicator may come on
before 3,000 miles (5 000 km). Never drive your vehicle
more than 7,500 miles (12 000 km) or 12 months
without an oil and filter change.
Remember to reset the Oil Life System whenever the oil
is changed. For more information, see ªChange Oil
Lightº in the Index.

7-17
(10) = Check clutch pedal for free travel. Press pedal
by hand until resistance is felt. Free travel should be
maintained at 1.5 to 2 inches (38 to 51 mm) measured
at the clutch pedal pad. Make checks at 1,000 miles
(1 600 km) and then at every 7,500 mile (12 000 km)
interval thereafter.
(11) = Inspect rear axle air shift motor for fluid leaks.
Remove plug to check fluid level. Inspect air lines and
hoses for proper hook
-up, binding, leaks, etc. Inspect at
3,000 miles (5 000 km) and 22,500 miles (36 000 km)
and then every 22,500 miles (36 000 km) thereafter.
(12) = Chassis Lubrication Service: Lubricate all grease
fittings in front suspension, front axle and steering
linkage. DO NOT lubricate kingpin bushings with air
pressure equipment; instead, use a hand grease gun to
ensure complete purge and eliminate sealer cap
distortion. Lubricate transmission and shift linkage,
hood latches and hood hinges, parking brake lever pivot,
clevis pins and linkage, disc brake caliper rails, clutch
linkage and release bearing (if equipped), bearing pads,
propshaft universal joints, brake camshaft bracket, slack
adjusters, pedal shaft, clutch cross shaft and clutch pedal
springs. Lubricate suspension, axle and steering linkage
more often when operating under dusty or muddy
conditions and in excessive off
-road use.(13) = Check steering system:

Look for damaged, loose or missing parts. Also look
for parts showing signs of wear or lack of lubrication.
Replace parts as needed. Also check steering gear
mounting bolts, pitman arm nut, gear housing upper
cover and side cover attaching bolts, steering column
mounting bolts and cardan joint clamp bolts; tighten
if necessary. (See service manual.)

Inspect power steering hoses, tubes and fittings for
leaks. Hoses and lines must not be twisted, kinked or
tightly bent. Make sure clips, clamps, supporting
tubes and hoses are in place and properly secured.

Check steering gear for leakage around pitman shaft
and housing. If leakage is evident (lubricant oozing
out, not just oily film), leak should be corrected
immediately.
(14) = Check front and rear suspension. Look for
damaged, loose or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as needed.

7-24
Automatic Transmission Shift Indicator Check
Check that the indicator points to the gear chosen.
Steering Check
Be alert for any changes in steering action, abnormal
front tire wear or steering wheel position. An inspection
or service is needed when the steering wheel is harder to
turn or has too much free play, or if there are strange
sounds when turning or parking.
Brake System Check
Be alert to illumination of the low air warning lamp or
for the tone alarm, or changes in braking action, such
as repeated pulling to one side, unusual sounds when
braking or increased brake pedal travel. Make sure air
brake system reservoirs are drained daily with full
system air pressure, and check system for leaks. Any
of these conditions could indicate the need for brake
system inspection and/or service.Engine Cooling System Service
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.
Exhaust System Check
Be alert for any changes in the sound of the exhaust
system or any smell of fumes. These are signs the
system may be leaking. Have it checked and/or repaired
at once. Refer to ªEngine Exhaustº and ªRunning Your
Engine While You're Parkedº in the Index.
Windshield Wipers and Washers Check
Check operation and condition of the wiper blades.
Check the flow of the washer spray.