CHEVROLET C3500 HD 2001 4.G Owners Manual

6-58
GM Vehicle Care/Appearance Materials
PART NUMBERSIZEDESCRIPTIONUSAGE
99495423 in. x 25 in.Polishing Cloth ± Wax TreatedExterior polishing cloth
105017216 oz. (0.473 L)Tar and Road Oil RemoverRemoves tar, road oil and asphalt
105017316 oz. (0.473 L)Chrome Cleaner and PolishUse on chrome, stainless steel, nickel, copper and brass
105017416 oz. (0.473 L)White Sidewall Tire CleanerRemoves soil and black marks from whitewalls
105021432 oz. (0.946 L)Vinyl CleanerCleans vinyl tops, upholstery and convertible tops
105042723 oz. (0.680 L)Glass CleanerRemoves dirt, grime, smoke and fingerprints
1052918**8 oz. (0.237 L)Armor All
ProtectantProtects leather, wood, acrylics, Plexiglas
, plastic,
rubber and vinyl
105292516 oz. (0.473 L)Multi-Purpose
Interior CleanerCleans carpets, seats, interior trim, door panels
and floor mats
105292916 oz. (0.473 L)Wheel CleanerSpray on and rinse with water
10529308 oz. (0.237 L)Capture Dry Spot RemoverAttracts, absorbs and removes soils on fabric
123457212.5 sq. ft.Synthetic ChamoisShines vehicle without scratching
1234572512 oz. (0.354 L)Silicone Tire ShineSpray on tire shine
12377964*16 oz. (0.473 L)Finish EnhancerRemoves dust, fingerprints and surface contaminants
12377966*16 oz. (0.473 L)Cleaner WaxRemoves light scratches and oxidation and protects finish
12377984*16 oz. (0.473 L)Surface CleanerRemoves contaminants, blemishes and swirl marks
See your General Motors Parts Department for these products. * For exterior use only.
See ªRecommended Fluids and Lubricantsº in the Index. ** Not recommended for use on instrument panels.

6-59
Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears
on a plate in the front corner of the instrument panel,
on the driver's side. You can see it if you look through
the windshield from outside your vehicle. The VIN also
appears on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement parts.
Service Parts Identification Label
You'll find this label on the inside of the glove box.
It's very helpful if you ever need to order parts.
On this label is:

your VIN,

the model designation,

paint information and

a list of all production options and special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-On Electrical Equipment
NOTICE:
Don't add anything electrical to your vehicle
unless you check with your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add
-on electrical equipment
can keep other components from working as
they should.

6-60 Headlamps
The headlamp wiring is protected by an internal circuit
breaker. An electrical overload will cause the lamps
to go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wipers
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
If the overload is caused by some electrical problem
and not snow, etc., be sure to get it fixed.
Power Windows and Other Power Options
Circuit breakers protect the power windows and other
power accessories. When the current load is too heavy,
the circuit breaker opens and closes, protecting the
circuit until the problem is fixed or goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of fires caused by electrical problems.
Look at the silver
-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
If you ever have a problem on the road and don't have
a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without
-- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace it as soon as you can.

6-61
Instrument Panel Fuse Block
The fuse block access door
is on the driver's side edge
of the instrument panel.
Pull off the cover to
access the fuse block.
You can remove fuses with a fuse extractor which is
mounted to the fuse block access door. To remove fuses
if you don't have a fuse extractor, hold the end of the
fuse between your thumb and index finger and pull
straight out.
You may have spare fuses located behind the fuse block
access door. These can be used to replace a bad fuse.
However, make sure it is of the correct amperage.
Fuse/Circuit
BreakerUsage
1 Stop/TCC Switch, Buzzer, CHMSL,
Hazard Lamps, Stoplamps
2 Not Used
3 Courtesy Lamps, Cargo Lamp,
Glove Box Lamp, Dome/Reading
Lamps, Vanity Mirrors

6-62
Fuse/Circuit
BreakerUsage
4 Instrument Cluster, DRL Relay,
Lamp Switch, Keyless Entry, Low
Coolant Module, Illuminated Entry
Module, DRAC (Diesel Engine)
5 Not Used
6 Cruise Control
7 Auxiliary Power Outlet
8 Crank
9 License Lamp, Parking Lamps,
Taillamps, Roof Marker
Lamps, Front Sidemarkers,
Door Switch Illumination,
Headlamp Switch Illumination
10 Not Used
11 Wiper Motor, Washer Pump
12 A/C, A/C Blower,
High Blower Relay
13 Power Amp, Cigarette Lighter,
Door Lock RelayFuse/Circuit
BreakerUsage
14 Cluster, Comfort Controls,
Instrument Switches, Radio
Illumination, Chime Module
15 DRL Relay
16 Front and Rear Turn Signals,
Back
-Up Lamps
17 Radio (Ignition)
18 4WAL/VCM, ABS, Cruise Control
19 Radio (Battery)
20 PRNDL, Automatic Transmission,
Speedometer, Check Gages
Warning Light
21 Security/Steering
22 Not Used
23 Not Used
24 TP2 Relay (Gasoline Engine)
A Power Door Lock, Keyless
Entry Module
B Power Windows

6-63
Underhood Fuse/Relay Center
The underhood fuse/relay center is located in the rear of
the engine compartment near the brake fluid reservoir.
See ªEngine Compartment Overviewº in the Index for
more information on location. Move the retainer clips
for the cover to access the fuse block.
You can remove fuses with a fuse extractor which is
mounted to the interior fuse block. To remove fuses
if you don't have a fuse extractor, hold the end of the
fuse between your thumb and index finger and pull
straight out.Name Usage
Starter Relay Starter
A/C Relay Air Conditioning
Fuel Pump Relay Fuel Pump
Brake
Lamp RelayBrake Lamp
Blank Not Used

6-64
Name Usage
Horn Relay Horn
ECM
-B Fuel Pump, PCM/VCM
RR DEFOG Not Used
IGN
-E A/C Compressor Relay,
Dual Tanks
Blank Not Used
Blank Not Used
Blank Not Used
HORN Horn, Underhood Lamps
AUX FAN Not Used
ECM
-1 Injectors, PCM/VCM, Fuel
Solenoid (Diesel Engine) Fuel
Control Module (Diesel Engine)
HTD ST
-FR Not Used
Blank Not Used
Blank Not Used
A/C Air Conditioning
PTO PTO RelayName Usage
ENG
-1 Ignition Switch, EGR, Canister
Purge, EVRV Idle Coast
Solenoid, MAF, Heated O
2,
Fuel Heater (Diesel Engine),
Water Sensor (Diesel Engine),
Boost Solenoid (Diesel Engine),
EPR (Diesel Engine)
HTD ST
-RR Not Used
Blank Not Used
Diode Not Used
LIGHTING Headlamp and Panel Dimmer
Switch, Fog and Courtesy Fuses
BATT Battery, Fuse Block Busbar
IGN A Ignition Switch
IGN B Ignition Switch
ABS Anti
-Lock Brake Module
BLOWER High Blower Relay
STOP/HAZ Stoplamps
HEATED
SEATSNot Used

6-65
Replacement Bulbs
Exterior Lamps Quantity Number
Sealed Beam Headlamps 2 H6054
Composite Low
-Beam
Headlamps2 9006
Composite High
-Beam
Headlamps2 9005
Front Marker Lamp 2 194
Front Parking and Turn Lamp 4 2357NA
Rear Parking Lamp 2 3057
Rear Stop and Turn Lamp 2 3057
Back
-up Lamp2 3156
Roof Marker Lamp 5 194Interior Lamps Quantity Number
Dome Lamps 2
211
-2
Reading Lamps 2
211
-2
Door Courtesy Lamps 2 194
Instrument Panel
Compartment Lamp1 194
For service information on other bulbs, contact your
dealer's service department.

6-66
Capacities and Specifications
All capacities are approximate. When adding, be sure
to fill to the appropriate level or as recommended in
this manual.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Engine TypeVIN
CodeSpark Plug
Gap
ªVORTECº 8100 V8 G 0.060 inches
(1.52 mm)
Wheels and Tires
Model Description Torque
Front 5 bolts (5/8 in.)
175 lb
-ft (240 N´m)
Rear 10 bolts (5/8 in.)
175 lb
-ft (240 N´m)
Tire Pressure See the Certification/Tire label on
the rear edge of the driver's door
or the incomplete vehicle document
in the cab.
Cooling System Capacity
After refill, the level must be rechecked. See ªCooling
Systemº in the Index.
Engine VIN Quantity
ªVORTECº 8100 G 28.5 quarts (27.0 L)
Crankcase Capacity
After refill, the level must be rechecked. Add enough
engine oil so that the fluid is within the proper operating
range. See ªEngine Oilº in the Index.
Engine VINQuantity with
Filter

ªVORTECº 8100 G 6.6 quarts (6.3 L)

Oil filter should be changed at every oil change.
Fuel Tank Capacity
Type Quantity
Front Tank 22 U.S. gallons (79 L)
Rear Tank 18 U.S. gallons (68 L)

6-67
Normal Maintenance
Replacement Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change. If a part listed in this
manual is not the same as the part used in your vehicle
when it was built, or if you have any questions, please
contact your GM truck dealer.
These specifications are for information only. If you
have any questions, see the service manual for the
chassis or refer to the body manufacturer's publications.VIN Code G. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filter* PF454. . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Filter* A1300C

. . . . . . . . . . . . . .
Spark Plugs*** TJ14R
-P15 . . . . . . . . . . . . . . .
Fuel Filter* GF626. . . . . . . . . . . . . . . . . . . . . . .
Wiper Blades** 22154886. . . . . . . . . . . . . . . . .
Wiper Blade Type Trico. . . . . . . . . . . . . . . . . .
Wiper Blade Length 18 inches (45.0 cm). . . . . .
*ACDelco

part number
**GM part number
***Denso part number
A1301C high
-capacity air cleaner filter.