fuel filter CHEVROLET C3500 HD 2001 4.G Owners Manual

iv
Maintenance Schedule Service and Appearance Care
Section
7
Section
6
Scheduled Maintenance
Owner Checks and Services
Periodic Maintenance InspectionsRecommended Fluids and Lubricants
Maintenance Records Fuel
Checking Fluids and Lubricants
Engine Air Cleaner/Filter
Brakes
Bulb Replacement
Windshield Wiper Blade ReplacementTires and Wheels
Appearance Care
Electrical System/Fuses and Circuit Breakers
Capacities and Specifications
Normal Maintenance Replacement Parts

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-21 Hydraulic Clutch
6
-22 Rear Axle
6
-23 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-27 Power Steering Fluid6
-28 Windshield Washer Fluid
6
-29 Brakes
6
-33 Battery
6
-33 Bulb Replacement
6
-40 Windshield Wiper Blade Replacement
6
-41 Tires
6
-51 Appearance Care
6
-52 Cleaning the Inside of Your Vehicle
6
-55 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-59 Electrical System
6
-65 Replacement Bulbs
6
-66 Capacities and Specifications
6
-67 Normal Maintenance Replacement Parts

6-66
Capacities and Specifications
All capacities are approximate. When adding, be sure
to fill to the appropriate level or as recommended in
this manual.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Engine TypeVIN
CodeSpark Plug
Gap
ªVORTECº 8100 V8 G 0.060 inches
(1.52 mm)
Wheels and Tires
Model Description Torque
Front 5 bolts (5/8 in.)
175 lb
-ft (240 N´m)
Rear 10 bolts (5/8 in.)
175 lb
-ft (240 N´m)
Tire Pressure See the Certification/Tire label on
the rear edge of the driver's door
or the incomplete vehicle document
in the cab.
Cooling System Capacity
After refill, the level must be rechecked. See ªCooling
Systemº in the Index.
Engine VIN Quantity
ªVORTECº 8100 G 28.5 quarts (27.0 L)
Crankcase Capacity
After refill, the level must be rechecked. Add enough
engine oil so that the fluid is within the proper operating
range. See ªEngine Oilº in the Index.
Engine VINQuantity with
Filter

ªVORTECº 8100 G 6.6 quarts (6.3 L)

Oil filter should be changed at every oil change.
Fuel Tank Capacity
Type Quantity
Front Tank 22 U.S. gallons (79 L)
Rear Tank 18 U.S. gallons (68 L)

6-67
Normal Maintenance
Replacement Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change. If a part listed in this
manual is not the same as the part used in your vehicle
when it was built, or if you have any questions, please
contact your GM truck dealer.
These specifications are for information only. If you
have any questions, see the service manual for the
chassis or refer to the body manufacturer's publications.VIN Code G. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filter* PF454. . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Filter* A1300C

. . . . . . . . . . . . . .
Spark Plugs*** TJ14R
-P15 . . . . . . . . . . . . . . .
Fuel Filter* GF626. . . . . . . . . . . . . . . . . . . . . . .
Wiper Blades** 22154886. . . . . . . . . . . . . . . . .
Wiper Blade Type Trico. . . . . . . . . . . . . . . . . .
Wiper Blade Length 18 inches (45.0 cm). . . . . .
*ACDelco

part number
**GM part number
***Denso part number
A1301C high
-capacity air cleaner filter.

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

You operate your vehicle in dusty areas or
off
-road frequently.

You frequently tow a trailer.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Rear Axle Fluid Check.
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection. Diesel Engine
Only: Thermostatically Controlled Engine Cooling
Fan Check (or every 12 months, whichever occurs
first). Diesel Engine Only: Air Intake System
Inspection. Front Wheel Bearing Repack
(or at each brake relining, whichever occurs first).
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
(Continued)

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 30,000 Miles (50 000 km): Rear Axle Fluid
Change with Extreme Overload, Trailer Towing or
High Speed Use. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service.
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. If Equipped: Exhaust Gas
Recirculation System Inspection. Gasoline Engine
Only: Evaporative Control System Inspection.
Diesel Engine Only: Crankcase Depression Regulator
Valve (CDRV) System Check.
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions). Gasoline Engine Only: Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Scheduled Maintenance
7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Rear Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection. Diesel Engine
Only: Thermostatically Controlled Engine Cooling
Fan Check (or every 12 months, whichever
occurs first). Diesel Engine Only: Air Intake
System Inspection.
Every 30,000 Miles (50 000 km): Rear Axle
Fluid Change with High Speed Use. Fuel Filter
Replacement. Front Wheel Bearing Repack
(or at each brake relining, whichever occurs first).
(Continued)

Short Trip/City Scheduled Maintenance
7-13
21,000 Miles (35 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check rear axle fluid level and add fluid as needed.
24,000 Miles (40 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check rear axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel filler cap if driving in dusty conditions.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-14
27,000 Miles (45 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check rear axle fluid level and add fluid as needed.
30,000 Miles (50 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check rear axle fluid level and add fluid as needed. Change axle fluid if the
vehicle is driven in extreme overload, trailer towing and/or high
-speed
(above 40 mph or 70 km/h) conditions for extended periods of time.

Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).

Replace fuel filter.
An Emission Control Service. (See footnote
.)
Inspect shields and underhood insulation for damage or looseness. Adjust or
replace as required. This is a Noise Emission Control Service. Applicable
only to vehicles sold in the United States.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Short Trip/City Scheduled Maintenance
7-18
45,000 Miles (75 000 km) (Continued)

Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.

Diesel Engine Only: If your engine has a thermostatically controlled cooling
fan, inspect all hoses and ducts for proper hook
-up (or every 12 months,
whichever occurs first). Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
48,000 Miles (80 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)

Check rear axle fluid level and add fluid as needed.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Diesel Engine Only: Replace fuel filler cap if driving in dusty conditions.
An Emission Control Service.ACTUAL
SERVICED BY:MILEAGE
DATE