CHEVROLET C3500 HD 2002 4.G Owners Manual

4-29
Using heavier suspension components to get added
durability might not change your weight ratings. Ask
your dealer to help you load your vehicle the right way.
CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose control
and crash. Also, overloading can shorten the life
of your vehicle.
NOTICE:
Your warranty does not cover parts or
components that fail because of overloading.
If you put things inside your vehicle -- like suitcases,
tools, packages, or anything else
-- they go as fast as
the vehicle goes. If you have to stop or turn quickly,
or if there is a crash, they'll keep going.
CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn,
or in a crash.

Put things in the cargo area of your vehicle.
Try to spread the weight evenly.

Never stack heavier things, like suitcases,
inside the vehicle so that some of them are
above the tops of the seats.

Don't leave an unsecured child restraint
in your vehicle.

When you carry something inside the
vehicle, secure it whenever you can.

Don't leave a seat folded down unless
you need to.

4-30
Towing a Trailer
CAUTION:
If you don't use the correct equipment and drive
properly, you can lose control when you pull a
trailer. For example, if the trailer is too heavy,
the brakes may not work well
-- or even at all.
You and your passengers could be seriously
injured. Pull a trailer only if you have followed
all the steps in this section. Ask your dealer for
advice and information about towing a trailer
with your vehicle.
NOTICE:
Pulling a trailer improperly can damage your
vehicle and result in costly repairs not covered
by your warranty.
NOTICE: (Continued)
NOTICE: (Continued)
To pull a trailer correctly, follow the advice in
this part, and see your dealer for important
information about towing a trailer with your
vehicle. Additional rear axle maintenance is
required for a vehicle used to tow a trailer.
See ªScheduled Maintenance Servicesº in
the Index.
To identify what the vehicle trailering capacity is for
your vehicle, you should read the information in
ªWeight of the Trailerº that appears later in this section.
Trailering is different than just driving your vehicle by
itself. Trailering means changes in handling, durability
and fuel economy. Successful, safe trailering takes
correct equipment, and it has to be used properly.
That's the reason for this part. In it are many
time
-tested, important trailering tips and safety rules.
Many of these are important for your safety and that
of your passengers. So please read this section carefully
before you pull a trailer.

4-31 If You Do Decide To Pull A Trailer
If you do, here are some important points:

There are many different laws, including speed limit
restrictions, having to do with trailering. Make sure
your rig will be legal, not only where you live but
also where you'll be driving. A good source for this
information can be state or provincial police.

Don't tow a trailer at all during the first 500 miles
(800 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.

Then, during the first 500 miles (800 km) that you
tow a trailer, don't drive over 50 mph (80 km/h) and
don't make starts at full throttle. This helps your
engine and other parts of your vehicle wear in at the
heavier loads.

If you have an automatic transmission, you can tow
in OVERDRIVE (
). You may want to shift the
transmission to THIRD (3) or, if necessary, a lower
gear selection if the transmission shifts too often
(e.g., under heavy loads and/or hilly conditions).
If you have a manual transmission and you are
towing a trailer, it's better not to use the highest gear.Three important considerations have to do with weight:

the weight of the trailer,

the weight of the trailer tongue

and the weight on your vehicle's tires.
Weight of the Trailer
How heavy can a trailer safely be?
It depends on how you plan to use your rig.
For example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to
pull a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
Use the following chart to determine how much your
vehicle and trailer can weigh, based upon your vehicle
model and options.
3500HD models are incomplete vehicles and trailer
ratings are not assigned. Use the Gross Combination
Weight Rating (GCWR) chart to determine the
combination weight limit.

4-32
Maximum trailer weight is calculated by subtracting
the weight of your completed vehicle from the GCWR.
The weight of the completed vehicle, passengers, cargo
in the tow vehicle and the loaded trailer weight must not
exceed the GCWR.
Refer to the Trailering Guide for oil cooler
recommendations.
EngineAxle
RatioGross Combination
Weight Rating
6.5L Diesel 4.63 17,000 lbs. (7 718 kg)
5.13 17,000 lbs. (7 718 kg)
8.1L 4.63 19,000 lbs. (8 626 kg)
5.13 19,000 lbs. (8 626 kg)
You can ask your dealer for our trailering information or
advice, or you can write us at the address listed in your
Warranty and Owner Assistance Information Booklet.
In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163
-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Weight of the Trailer Tongue
The tongue load (A) of any trailer is an important
weight to measure because it affects the total or gross
weight of your vehicle. The Gross Vehicle Weight
(GVW) includes the curb weight of the vehicle, any
cargo you may carry in it, and the people who will be
riding in the vehicle. And if you will tow a trailer, you
must add the tongue load to the GVW because your
vehicle will be carrying that weight, too. See ªLoading
Your Vehicleº in the Index for more information about
your vehicle's maximum load capacity.

4-33
If you're using a weight-carrying or a weight-distributing
hitch, the trailer tongue weight (A) should be 10 percent
to 15 percent of the total loaded trailer weight (B).
Do not exceed the maximum allowable tongue weight
for your vehicle.
After you've loaded your trailer, weigh the trailer and
then the tongue, separately, to see if the weights are
proper. If they aren't, you may be able to get them
right simply by moving some items around in the trailer.
Total Weight on Your Vehicle's Tires
Be sure your vehicle's tires are inflated to the upper
limit for cold tires. You'll find these numbers on the
Certification/Tire label at the rear edge of the driver's
door or see ªTire Loadingº in the Index. Then be
sure you don't go over the GVW limit for your vehicle,
including the weight of the trailer tongue.
Hitches
It's important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads
are a few reasons why you'll need the right hitch.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer to help prevent the tongue from
contacting the road if it becomes separated from the
hitch. Instructions about safety chains may be provided
by the hitch manufacturer or by the trailer manufacturer.
Follow the manufacturer's recommendation for
attaching safety chains. Always leave just enough slack
so you can turn with your rig. Never allow safety chains
to drag on the ground.

4-34 Trailer Brakes
If your trailer weighs more than 1,000 lbs. (450 kg)
loaded, then it needs its own brakes
-- and they must be
adequate. Be sure to read and follow the instructions for
the trailer brakes so you'll be able to install, adjust and
maintain them properly.
Your trailer brake system can tap into the vehicle's
hydraulic brake system only if:

The trailer parts can withstand 3,000 psi
(20 650 kPa) of pressure.

The trailer's brake system will use less than
0.02 cubic inch (0.3 cc) of fluid from your
vehicle's master cylinder. Otherwise, both braking
systems won't work well. You could even lose
your brakes.
If everything checks out this far, make the brake tap at
the port on the master cylinder that sends the fluid to
the rear brakes. But don't use copper tubing for this.
If you do, it will bend and finally break off. Use steel
brake tubing.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to
get to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are driving
is now a good deal longer and not nearly as responsive as
your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving
and then apply the trailer brake controller by hand to
be sure the brakes are working. This lets you check
your electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer brakes
are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require heavy
braking and sudden turns.

4-35 Passing
You'll need more passing distance up ahead when
you're towing a trailer. And, because you're a good
deal longer, you'll need to go much farther beyond
the passed vehicle before you can return to your lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, just move that
hand to the left. To move the trailer to the right, move
your hand to the right. Always back up slowly and,
if possible, have someone guide you.
Making Turns
NOTICE:
Making very sharp turns while trailering
could cause the trailer to come in contact with
the vehicle. Your vehicle could be damaged.
Avoid making very sharp turns while trailering.
When you're turning with a trailer, make wider
turns than normal. Do this so your trailer won't
strike soft shoulders, curbs, road signs, trees or other
objects. Avoid jerky or sudden maneuvers. Signal well
in advance.
Turn Signals When Towing a Trailer
The arrows on your instrument panel will flash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will also flash, telling other drivers
you're about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will flash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind you
are seeing your signal when they are not. It's important
to check occasionally to be sure the trailer bulbs are
still working.

4-36 Driving On Grades
Reduce speed and shift to a lower gear before you start
down a long or steep downgrade. If you don't shift
down, you might have to use your brakes so much
that they would get hot and no longer work well.
If you have an automatic transmission, you can tow in
AUTOMATIC OVERDRIVE (
). You may want to
shift the transmission to THIRD (3) or, if necessary, a
lower gear selection if the transmission shifts too often
(e.g., under heavy loads and/or hilly conditions).
If you have a manual transmission and you are towing a
trailer, it's better not to use FIFTH (5) gear. Just drive
in FOURTH (4) gear (or, as you need to, a lower gear).
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a
lower temperature than at normal altitudes. If you
turn your engine off immediately after towing at high
altitude on steep uphill grades, your vehicle may show
signs similar to engine overheating. To avoid this,
let the engine run while parked (preferably on level
ground) with the automatic transmission in PARK (P)
(or the manual transmission out of gear and the
parking brake applied) for a few minutes before
turning the engine off. If you do get the overheat
warning, see ªEngine Overheatingº in the Index.
Parking on Hills
CAUTION:
You really should not park your vehicle, with
a trailer attached, on a hill. If something goes
wrong, your rig could start to move. People can
be injured, and both your vehicle and the trailer
can be damaged.
But if you ever have to park your rig on a hill, here's how
to do it:
1. Apply your regular brakes, but don't shift into
PARK (P) yet for an automatic transmission,
or into gear for a manual transmission.
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transmission, or REVERSE (R) for a
manual transmission.
5. Release the regular brakes.

4-37 When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:

start your engine,

shift into a gear, and

release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for
more on this. Things that are especially important
in trailer operation are automatic transmission fluid
(don't overfill), engine oil, axle lubricant, belts, cooling
system and brake system. Each of these is covered in
this manual, and the Index will help you find them
quickly. If you're trailering, it's a good idea to review
these sections before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Power Winches
If you wish to use a power winch on your vehicle,
only use it when your vehicle is stationary or anchored.
NOTICE:
Using a power winch with the transmission in gear
may damage the transmission. When operating
a power winch, always leave the transmission
in NEUTRAL (N).
Use the regular brakes, set the parking brake, or block
the wheels to keep your vehicle from rolling.

4-38 Power Take-Off (PTO) Engine Speed
Control (If Equipped)
NOTICE:
If you have a PTO that will exceed 35 hp
installed on your vehicle, it could damage the
transmission. When having a PTO installed
on your vehicle, make sure that it will not
exceed 35 hp.
Before using a PTO, refer to the manufacturer's or
installer's instructions.
NOTICE:
Using a PTO while operating in one place
before the vehicle has reached normal operating
temperature can damage the transmission.
If you will be using the PTO while operating in
one place, drive and warm up the vehicle before
using the PTO.
To engage PTO for stationary applications
(manual transmission):
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL.
4. Engage the PTO. Refer to the manufacturer's or
installer's instructions on electrically engaged PTOs.
5. For mobile operations, shift the transmission into the
gear you want, apply the regular brakes and release
the parking brake. For stationary operations, leave
the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.