brake CHEVROLET C3500 HD 2002 4.G Owners Manual

2-
2-1
Section 2 Features and Controls
Here you can learn about the many standard and optional features on your vehicle, and information on starting,
shifting and braking. Also explained are the instrument panel and the warning systems that tell you if everything is
working properly
-- and what to do if you have a problem.
2
-2 Windows
2
-4 Keys
2
-6 Door Locks
2
-7 Keyless Entry System (If Equipped)
2
-10 Theft
2
-11 Passlock

2-12 New Vehicle ªBreak-Inº
2
-12 Ignition Positions
2
-14 Starting Your Gasoline Engine
2
-16 Engine Coolant Heater (If Equipped)
2
-17 Automatic Transmission Operation
2
-21 Manual Transmission Operation
2
-23 Parking Brake
2
-24 Shifting Into PARK (P)
(Automatic Transmission Only)
2
-27 Shifting Out of PARK (P)
(Automatic Transmission Only)2
-27 Parking Your Vehicle
(Manual Transmission Models Only)
2
-28 Parking Over Things That Burn
2
-28 Engine Exhaust
2
-29 Running Your Engine While You're Parked
(Automatic Transmission)
2
-30 Tilt Wheel (If Equipped)
2
-30 Turn Signal/Multifunction Lever
2
-37 Exterior Lamps
2
-39 Interior Lamps
2
-41 Mirrors
2
-44 Storage Compartments
2
-48 Instrument Panel - Your Information System
2
-50 Instrument Panel Cluster
2
-52 Warning Lights, Gages and Indicators

2-12
New Vehicle ªBreak-Inº
NOTICE:
Your vehicle doesn't need an elaborate
ªbreak
-in.º But it will perform better in the
long run if you follow these guidelines:

Keep your speed at 55 mph (88 km/h) or
less for the first 500 miles (805 km).

Don't drive at any one speed
-- fast or
slow
-- for the first 500 miles (805 km).
Don't make full
-throttle starts.

Avoid making hard stops for the first
200 miles (322 km) or so. During this time
your new brake linings aren't yet broken
in. Hard stops with new linings can mean
premature wear and earlier replacement.
Follow this breaking
-in guideline every
time you get new brake linings.

Don't tow a trailer during break
-in. See
ªTowing a Trailerº in the Index for more
information.
Ignition Positions
With the key in the ignition you can turn it to
five different positions.
A (ACCESSORY): This position lets you use things
like the radio, power windows and the windshield
wipers when the engine is off. Push in the key and turn
it toward you. Your steering wheel will remain locked,
just as it was before you inserted the key.

2-15 Manual Transmission
The gear selector should be in neutral and the parking
brake engaged. Hold the clutch pedal to the floor and
start the engine. Your vehicle won't start if the clutch
pedal is not all the way down
-- that's a safety feature.
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as your
engine gets warm.
NOTICE:
Holding your key in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about
15 seconds between each try to help avoid
draining your battery or damaging your starter.
2. If it doesn't start within 10 seconds, push the
accelerator pedal all the way to the floor, while you
hold the ignition key in START. When the engine
starts, let go of the key and let up on the accelerator
pedal. Wait about 15 seconds between each try.When starting your engine in very cold weather
(below 0
F or
-18
C), do this:
1. With your foot off the accelerator pedal, turn the
ignition key to START and hold it there up to
15 seconds. When the engine starts, let go of the key.
2. If your engine still won't start (or starts but then
stops), it could be flooded with too much gasoline.
Try pushing your accelerator pedal all the way to the
floor and holding it there as you hold the key in
START for about three seconds. When the engine
starts, let go of the key and accelerator. If the vehicle
starts briefly but then stops again, do the same
thing, but this time keep the pedal down for five or
six seconds. This clears the extra gasoline from
the engine.
NOTICE:
Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way
the engine operates. Before adding electrical
equipment, check with your dealer. If you don't,
your engine might not perform properly.

2-18
PARK (P): This position locks your rear wheels. It's the
best position to use when you start your engine because
your vehicle can't move easily.
CAUTION:
It is dangerous to get out of your vehicle if the
shift lever is not fully in PARK (P) with the
parking brake firmly set. Your vehicle can roll.
Don't leave your vehicle when the engine is
running unless you have to. If you have left the
engine running, the vehicle can move suddenly.
You or others could be injured. To be sure your
vehicle won't move, even when you're on fairly
level ground, always set your parking brake and
move the shift lever to PARK (P).
See ªShifting Into PARK (P)º in the Index.
If you're pulling a trailer, see ªTowing a Trailerº
in the Index.
REVERSE (R): Use this gear to back up.
NOTICE:
Shifting to REVERSE (R) while your vehicle is
moving forward could damage your
transmission. Shift to REVERSE (R) only after
your vehicle is stopped.
To rock your vehicle back and forth to get out of snow,
ice or sand without damaging your transmission, see
ªStuck: In Sand, Mud, Ice or Snowº in the Index.

2-19
NEUTRAL (N): In this position, your engine doesn't
connect with the wheels. To restart the engine when
you're already moving, use NEUTRAL (N) only. Also,
use NEUTRAL (N) when your vehicle is being towed.
CAUTION:
Shifting out of PARK (P) or NEUTRAL (N) while
your engine is ªracingº (running at high speed) is
dangerous. Unless your foot is firmly on the
brake pedal, your vehicle could move very
rapidly. You could lose control and hit people or
objects. Don't shift out of PARK (P) or
NEUTRAL (N) while your engine is racing.
NOTICE:
Damage to your transmission caused by shifting
out of PARK (P) or NEUTRAL (N) with the
engine racing isn't covered by your warranty.
AUTOMATIC OVERDRIVE (
): This position is
for normal driving. If you need more power for passing,
and you're:

Going less than about 35 mph (56 km/h), push your
accelerator pedal about halfway down.

Going about 35 mph (56 km/h) or more, push the
accelerator all the way down.
You'll shift down to the next gear and have more power.
AUTOMATIC OVERDRIVE (
) can be used when
towing a trailer, carrying a heavy load or driving on
steep hills. You may want to shift the transmission to
THIRD (3) or, if necessary, a lower gear selection if the
transmission shifts too often.
THIRD (3): This position is also used for normal
driving, however it offers more power and lower fuel
economy than AUTOMATIC OVERDRIVE (
).

2-20
SECOND (2): This position gives you more power, but
lower fuel economy. You can use SECOND (2) on hills.
It can help control your speed as you go down steep
mountain roads, but then you would also want to use
your brakes off and on.
If you manually select SECOND (2), the transmission
will drive in second gear. You may use this feature
for reducing torque to the rear wheels when you are
trying to start your vehicle from a stop on slippery
road surfaces.FIRST (1): This position gives you even more power,
but lower fuel economy than SECOND (2). You can use
it on very steep hills, or in deep snow or mud. If the shift
lever is put in FIRST (1) while the vehicle is moving
forward, the transmission won't shift into first gear until
the vehicle is going slowly enough.
NOTICE:
If your rear wheels can't rotate, don't try to
drive. This might happen if you were stuck in
very deep sand or mud or were up against a solid
object. You could damage your transmission.
Also, if you stop when going uphill, don't hold
your vehicle there with only the accelerator
pedal. This could overheat and damage the
transmission. Use your brakes or shift into
PARK (P) to hold your vehicle in position on
a hill.

2-21
Manual Transmission Operation
Five-Speed
Here's how to operate your
manual transmission.
FIRST (1) is intended only for heavy loads and is not
recommended for normal driving.
During the first 500 miles (805 km) of vehicle use, start
your vehicle moving in FIRST (1). This allows clutch
components to break
-in properly.FIRST (1): Press the clutch pedal and shift into
FIRST (1). Then, slowly let up on the clutch pedal as
you press the accelerator pedal. Shift into FIRST (1)
only when the vehicle is below 5 mph (8 km/h).
SECOND (2): Press the clutch pedal and shift into
SECOND (2). Then, slowly let up on the clutch pedal
as you press the accelerator pedal.
You can shift into SECOND (2) when you're going less
than 20 mph (32 km/h). If you've come to a complete
stop and it's hard to shift into SECOND (2), put the shift
lever into NEUTRAL and let up on the clutch. Press the
clutch pedal back down.
THIRD (3): Press the clutch pedal and shift
into THIRD (3).
FOURTH (4) and FIFTH (5): Shift into the higher
forward gears the same way you do for THIRD (3).
Slowly let up on the clutch pedal as you press the
accelerator pedal.
To stop, let up on the accelerator pedal and press
the brake pedal. Just before the vehicle stops, press
the clutch pedal and the brake pedal, and shift
to NEUTRAL.

2-22
NEUTRAL: Use this position when you start or idle
your engine.
REVERSE (R): To back up, first press down the clutch
pedal. Then shift into REVERSE (R). Let up on the
clutch pedal slowly while pressing the accelerator pedal.
NOTICE:
Shift to REVERSE (R) only after your vehicle
speed is below 5 mph. Shifting to REVERSE (R)
while your vehicle speed is above 5 mph could
damage your transmission.
Also, use REVERSE (R), along with the parking brake,
when turning off your engine and parking your vehicle.
Shift Speeds
CAUTION:
If you skip a gear when you downshift, you could
lose control of your vehicle. You could injure
yourself or others. Don't shift down more than
one gear at a time when you downshift.
If your speed drops below 20 mph (32 km/h), or if the
engine is not running smoothly, you should downshift to
the next lower gear. You may have to downshift two or
more gears to keep the engine running smoothly or for
good performance.

2-23
Up Shift Light
If you have a manual
transmission, you may have
a SHIFT light. This light
will show you when to shift
to the next higher gear for
best fuel economy.
When this light comes on, you can shift to the next
higher gear if weather, road and traffic conditions let
you. For the best fuel economy, accelerate slowly and
shift when the light comes on.
While you accelerate, it is normal for the light to go on
and off if you quickly change the position of the
accelerator. Ignore the SHIFT light when you downshift.
Parking Brake
To set the parking brake, hold the regular brake pedal
down with your right foot. Push down the parking brake
pedal with your left foot.
If the ignition is on, the brake system warning light will
come on.
To release the parking brake, hold the regular brake
pedal down.
Pull the lever, located
just above the parking
brake pedal, marked
BRAKE RELEASE.
If the ignition is on when the parking brake is released,
the brake system warning light will go off.

2-24
NOTICE:
Driving with the parking brake on can cause it to
overheat. You may have to replace it, and you
could also damage other parts of your vehicle.
Always check to be sure your parking brake is
fully released before you drive.
If you are towing a trailer and are parking on any hill,
see ªTowing a Trailerº in the Index. That section shows
what to do first to keep the trailer from moving.
It is recommended that the propshaft
-mounted parking
brake be burnished as part of the new vehicle break
-in.
The parking brake will work best after it has been
burnished following these instructions.
Make 10 stops, using the parking brake foot pedal, from
20 mph (32 km/h) about 2 1/2 miles (4 km) apart. In
between stops, drive the vehicle at 20 mph (32 km/h).
Shifting Into PARK (P)
(Automatic Transmission Only)
CAUTION:
It can be dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake firmly set. Your vehicle can roll. If
you have left the engine running, the vehicle can
move suddenly. You or others could be injured.
To be sure your vehicle won't move, even when
you're on fairly level ground, use the steps that
follow. If you're pulling a trailer, see ªTowing a
Trailerº in the Index.
1. Hold the brake pedal down with your right foot and
set the parking brake.