transmission oil CHEVROLET C3500 HD 2002 4.G Owners Manual

2-17
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead of
trying to list everything here, we ask that you contact
your dealer in the area where you'll be parking your
vehicle. The dealer can give you the best advice for that
particular area.Automatic Transmission Operation
There are several different positions for your shift lever.
If your vehicle is equipped with an automatic
transmission, it features an electronic shift position
indicator within the instrument panel cluster. This
display must be powered any time the shift lever is
capable of being moved out of PARK (P). This means
that if your key is in OFF, rather than LOCK, there will
be a small current drain on your battery which could
discharge your battery over a period of time. If you have
to leave your key in the ignition in OFF for an extended
period, it is recommended that you disconnect the
battery cable from the battery to prevent discharging
your battery.

2-62 Up Shift Light (If Equipped)
This light is used on models
with manual transmissions.
The SHIFT indicator light will help you get the best fuel
economy. See ªShift Lightº or ªShift Speedsº in this
section for more information.
Daytime Running Lamps Indicator Light
This light goes on whenever
the DRL are on.
When it begins to get dark, the DRL indicator light
comes on as a reminder to turn on your headlamps.
Check Gages Light
This light will come on
briefly when you are
starting the engine.
If the light comes on and stays on while you are driving,
it could indicate a problem with your vehicle. It could be
a problem with your oil pressure, coolant temperature,
or some other problem. Check your various gages to see
if they are in the warning zones. If they are, have your
vehicle serviced right away.

4-36 Driving On Grades
Reduce speed and shift to a lower gear before you start
down a long or steep downgrade. If you don't shift
down, you might have to use your brakes so much
that they would get hot and no longer work well.
If you have an automatic transmission, you can tow in
AUTOMATIC OVERDRIVE (
). You may want to
shift the transmission to THIRD (3) or, if necessary, a
lower gear selection if the transmission shifts too often
(e.g., under heavy loads and/or hilly conditions).
If you have a manual transmission and you are towing a
trailer, it's better not to use FIFTH (5) gear. Just drive
in FOURTH (4) gear (or, as you need to, a lower gear).
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a
lower temperature than at normal altitudes. If you
turn your engine off immediately after towing at high
altitude on steep uphill grades, your vehicle may show
signs similar to engine overheating. To avoid this,
let the engine run while parked (preferably on level
ground) with the automatic transmission in PARK (P)
(or the manual transmission out of gear and the
parking brake applied) for a few minutes before
turning the engine off. If you do get the overheat
warning, see ªEngine Overheatingº in the Index.
Parking on Hills
CAUTION:
You really should not park your vehicle, with
a trailer attached, on a hill. If something goes
wrong, your rig could start to move. People can
be injured, and both your vehicle and the trailer
can be damaged.
But if you ever have to park your rig on a hill, here's how
to do it:
1. Apply your regular brakes, but don't shift into
PARK (P) yet for an automatic transmission,
or into gear for a manual transmission.
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transmission, or REVERSE (R) for a
manual transmission.
5. Release the regular brakes.

4-37 When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:

start your engine,

shift into a gear, and

release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for
more on this. Things that are especially important
in trailer operation are automatic transmission fluid
(don't overfill), engine oil, axle lubricant, belts, cooling
system and brake system. Each of these is covered in
this manual, and the Index will help you find them
quickly. If you're trailering, it's a good idea to review
these sections before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Power Winches
If you wish to use a power winch on your vehicle,
only use it when your vehicle is stationary or anchored.
NOTICE:
Using a power winch with the transmission in gear
may damage the transmission. When operating
a power winch, always leave the transmission
in NEUTRAL (N).
Use the regular brakes, set the parking brake, or block
the wheels to keep your vehicle from rolling.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-22 Hydraulic Clutch
6
-23 Rear Axle
6
-24 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-28 Power Steering Fluid6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-34 Battery
6
-35 Bulb Replacement
6
-39 Windshield Wiper Blade Replacement
6
-40 Tires
6
-50 Appearance Care
6
-51 Cleaning the Inside of Your Vehicle
6
-54 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-60 Electrical System
6
-66 Replacement Bulbs
6
-66 Capacities and Specifications
6
-68 Normal Maintenance Replacement Parts

6-9 Engine Compartment Overview
When you open the hood you will see the following:
A. Battery
B. Air Filter Restriction Indicator
C. Engine Air Cleaner/Filter
D. Coolant Recovery Tank
E. Radiator Pressure CapF. Engine Oil Dipstick
G. Automatic Transmission Dipstick
(If Equipped)
H. Engine Oil Fill
I. Engine Cooling FanJ. Power Steering Fluid Reservoir
K. Brake Master Cylinder Reservoir
L. Clutch Master Cylinder Reservoir
M. Windshield Washer Fluid Reservoir
N. Underhood Fuse/Block

6-17
Refer to the Maintenance Schedule to determine when to
replace the engine air cleaner/filter. See ªOwner Checks
and Servicesº in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.
Automatic Transmission Fluid
If your vehicle has a diesel engine, see ªAutomatic
Transmission Fluidº in the Diesel Supplement.
When to Check and Change
A good time to check your automatic transmission
fluid level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles (83 000 km).
See ªScheduled Maintenance Servicesº in the Index.
How to Check
Because this operation can be a little difficult,
you may choose to have this done at the dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading
on the dipstick.

6-20 How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See ªRecommended
Fluids and Lubricantsº in the Index.
Add fluid only after checking the transmission fluid
while it is hot. (A cold check is used only as a
reference.) If the fluid level is low, add only enough of
the proper fluid to bring the level up to the HOT area'
for a hot check. It doesn't take much fluid, generally
less than one pint (0.5 L). Don't overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON-III, because fluid with that label is
made especially for your automatic transmission.
Damage caused by fluid other than DEXRON
-III
is not covered by your new vehicle warranty.

After adding fluid, recheck the fluid level as
described under ªHow to Check.º

When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine
oil is changed. However, the fluid in your manual
transmission doesn't require changing.
How to Check
Because this operation can be a little difficult, you
may choose to have this done at your GM dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to
overheat. Be sure to get an accurate reading if
you check your transmission fluid.

Scheduled Maintenance
7-6
Short Trip/City Intervals
Every 50,000 Miles (83 000 km): Automatic
Transmission Service.
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Evaporative Control System
Inspection. Diesel Engine Only: Crankcase
Depression Regulator Valve (CDRV) System Check.
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions).
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.

Scheduled Maintenance
7-7
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Rear Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection. Diesel Engine
Only: Thermostatically Controlled Engine Cooling
Fan Check (or every 12 months, whichever occurs
first). Diesel Engine Only: Air Intake System
Inspection.
Every 30,000 Miles (50 000 km): Rear Axle
Fluid Change with High Speed Use. Fuel Filter
Replacement. Front Wheel Bearing Repack
(or at each brake relining, whichever occurs first).
Long Trip/Highway Intervals
Every 50,000 Miles (83 000 km): Automatic
Transmission Service.
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Evaporative Control System
Inspection. Diesel Engine Only: Crankcase
Depression Regulator Valve (CDRV) System Check.
Every 100,000 Miles (166 000 km): Gasoline Engine
Only: Spark Plug Wire Inspection. Gasoline Engine
Only: Spark Plug Replacement. Gasoline Engine
Only: Automatic Transmission Service (normal
conditions).
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.