clutch CHEVROLET CAMARO 1982 Repair Guide

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 364
5. Drain the radiator and remove t
he radiator hoses. Disconnect the heater
hoses and the transmission cooler lines.
6. Remove the upper half of the radi ator shroud, if equipped with a manual
transmission. Remove the radiator and fan shroud assembly, if equipped
with an automatic transmission.
7. Disconnect the throttle linkage, includi ng the cruise control detent cable.
8. Remove the air conditioning compressor and lay aside.
Do not disconnect the air conditioning lines.
9. Disconnect the power steering pump and drain the fluid into a suitable
container. Remove the vacuum brake booster line.
10. Remove the distributor cap and spark plug wires.
11. Disconnect the engine electrical connection at the bulkhead connection
and disconnect any necessary vacuum hoses.
12. Working inside the vehicle, re move the right-hand hush panel and
disconnect the ECM harness at the EC M. Raise and safely support the
vehicle. Remove the right fenderwell splash shield and feed the harness
through the fenderwell.
13. Disconnect the exhaust pipes at the exhaust manifolds and remove
exhaust system from the vehicle.
14. Remove the flywheel cover and remo ve the converter bolts, if equipped
with automatic transmission.
15. Disconnect the transmission an d starter wire connections.
16. Remove the bellhousing and t he motor mount through-bolts.
17. Disconnect the clutch fork return spring, if equipped with a manual
transmission. Lower the vehicle.
18. Relieve the fuel system pressu re. Disconnect the fuel lines.
19. Support the transmission with a suit able jack. Attach an engine lifting
device.
20. Remove the engine assembly.
To install: 21. Position the engine assembly in the vehicle.
22. Attach the motor mount to engine br ackets and lower the engine in place.
Remove the engine lifting device and the transmission jack.
23. Raise and support the vehicle safely.
24. Install the motor mount through-bolts and tighten the nuts to specification. Install t he bellhousing bolts and tight en to 35 ft. lbs. (47
Nm).
25. On vehicles with automatic transmissi on, install the converter to flywheel
attaching bolts to 46 ft. lbs. (63 Nm).
26. Install the flywheel splash shield and tighten to 89 inch lbs. (10 Nm).
Install the clutch return spring, if equipped with manual transmission.
27. Connect the starter wires and the fuel lines.
28. Install the exhaust system.
29. Lower the vehicle.
30. Install the power steering pump and the air conditioning compressor.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 405
3. Remove the fan-to-water pum
p attaching bolts or nuts.
4. Remove the fan belts.
5. Remove the cooling fan and clut ch assembly. Separate the clutch
assembly from the fan.
Store the clutch in an upright position to prevent seal leakage.
6. Installation is the revers e of the removal procedure.
WATER PUMP
REMOVAL & INSTALLATION
CAUTION - When draining the coolant, keep in mind that cats and dogs are
attracted by the ethylene gl ycol antifreeze, and are quite likely to drink any that
is left in an uncovered container or in puddles on the ground. This will prove
fatal in sufficient quantity. Always drai n the coolant into a sealable container.
Coolant should be reused unless it is contaminated or several years old.
2.5L ENGINE

Fig. 1: Water pump - 2.5L
1. Drain the cooling system.
2. Remove the accessory drive belts.
3. Remove the fan and pump pulley.
4. Remove the heater hose and lower r adiator hose from the water pump.
5. Remove the pump from the block.
To install: 6. Coat the new gasket with RTV sealer . Install the pump and torque bolts
to 25 ft lbs. (34 Nm).
7. Install the hose and lower radi ator hose to the water pump.
8. Install the pum p pulley and fan.
9. Install the accessory drive belts.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 451

Fig. 3: One-piece seal installation
1. Jack up your vehicle and support it with jackstands.
2. Remove the transmission.
3. If equipped with a manual transmission, remove the clutch and pressure
plate.
4. Remove the flywheel assembly.
5. Using a suitable tool, pry the old seal out.
6. Inspect the crankshaft for nicks or burrs, correct as required.
To install: 7. Clean the area and coat the seal with eng ine oil. Install the seal onto tool
J-34686 or equivalent. Install the seal into the engine.
8. Install the flywheel and torque to specification.
9. Install the transmission. (If equipped with a manual transmission, install
the clutch and pressure plate first.)
10. Check the fluid levels, star t the engine and check for leaks.

GM – CAMARO 1982-1992 – Repair Guide (Checked by WxMax) 799
The master cylinder is located in
the left rear section of the engine
compartment. The brake master cylinder consists of an aluminum body and a
translucent nylon reservoir with minimum fill indicators.
1. Check the master cylinder body for cracks. Inspect the area around the
master cylinder for brake fluid. Leaks are indicated if there is at least a
drop of fluid. A damp condition is not normal.
2. Inspect the level of the brake fluid to assure it is at the correct height.
Clean the top of the reservoir cap so t hat all dirt is removed. Remove the
cap(s) or reservoir cover and the reservoir diaphragm.
3. Inspect the brake fluid level. Add clean DOT-3 brake fluid as required to
bring the fluid level to the line located inside the neck of the reservoir fill
opening.
4. Install the reservoir cap.
WARNING - Any sudden decrease in the fluid level indicates a possible leak in
the system and should be check ed out immediately. Do not allow brake fluid to
spill on the vehicle's finish; it will remove the paint. In case of a spill, flush the
area with water and mild soap.
HYDRAULIC CLUTCH SYSTEM
FLUID RECOMMENDATIONS
• 1982-1991 - Delco Supreme II Brake fl uid or an equivalent fluid that
meets DOT-3 specifications
• 1992 - Hydraulic clutch fluid, GM part number 12345347 or equivalent
LEVEL CHECK
The clutch master cylinder is normally lo cated below the brake master cylinder.
The reservoir for it is located right bes ide the brake master cylinder and is made
of translucent nylon. The fl uid level of the reservoir sh ould be kept near the top
of the observation window. Before removing the cap to the reservoir, clean all
dirt from the area. This will prevent syst em contamination due to particles falling
into the reservoir when the caps are removed.
POWER STEERING PUMP
FLUID RECOMMENDATIONS
• GM power steering fluid, or equivalent.