steering CHEVROLET CAVALIER 1993 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
' 3.11 V6 Engine (CODE T)
1
When you open the hood, you'll see:
1. Coolant Surge Tank
2. Power Steering Fluid Reservoir
3. Automatic Transaxle Fluid Dipstick
4. Brake Fluid Reservoir
5. Hydraulic Clutch Fluid Reservoir
6. Windshield Washer Fluid Reservoir
7. Battery
8. Air Cleaner
9. Engine Oil Fill Cap
10. Engine Oil Dipstick
(if equipped)
(if equipped)
rn 204

Downloaded from www.Manualslib.com manuals search engine Radiator Pressure Cap
, .. g.., ',!: Your radiator cap is a 15 psi
I.,, ''.' (105 kPa) pressure-type cap and
,;:, must be tightly installed to prevent
'.. coolant loss and possible engine
.':: damage from overheating. Be sure
.; the arrows on the cap line up with
the overflow
tube on the radiator
Y; _/,.__ filler neck.
When you replace your radiator pressurl
cap, an
AC@ cap is recommended.
.. . ..
~. .
..
F+
Thermostat
Engine coolant temperature is controlled
by a thermostat in the engine coolant
system. The thermostat stops the
flow of
coolant through the radiator until the
coolant reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat is recommended.
Power Steering Fluid
How to Check Power Steering Fluid:
Unscrew the cap and wipe the dipstick
with a clean rag. Replace the cap and
completely tighten it. Then remove the
cap again and
look at the fluid level on
the dipstick.
When the engine compartment is hot,
the level should be near the H mark.
When the engine compartment is cool,
the level should be near the
C mark.
21 9 I..

Downloaded from www.Manualslib.com manuals search engine ..I
Service & Appearance Care
Power Steering Fluid (CONT.)
What to Add:
Refer to the Maintenance Schedule to determine what kind of fluid to use. See
the
Index under Fluids & Lubricants.
When adding power steering fluid
or making a complete fluid change,
always use the proper fluid. Failure
to use the proper fluid can cause
leaks and damage hoses and seals.
120
Windshield Washer Fluid
To Add:
Open the cap labeled WASHER
FLUID ONLY. Add washer fluid until
the bottle is full.
When using concentrated washer
fluid, follow the manufacturer’s
instructions for adding water.
Don’t mix water with ready-to-
l15e washer fluid. Water can
use the solution
to freeze and
. .tmage your washer fluid tank
and other parts of the washer
system.
Also, water doesn’t clean
s well as washer fluid.
Fill your washer fluid tank on14
?4 full when it’s very cold. Thir
allows for expansion, which
could damage the
tank if it is
completely
full
Don’t use radiator antifreeze
your windshield washer.
It can
damage your washer system an(
paint.

Downloaded from www.Manualslib.com manuals search engine Refrigerant, Air Conditioning. .......................... See refrigerant charge label under hood.
Not all air conditioning refrigerants are the same. If the air
conditioning system in
your vehicle needs refrigerant, be sure
the proper refrigerant is used.
If you 're not sure, ask your
Chmrolet dealer.
Fuel Tank ........................................... 15.2 gallons
Power Steering
Pump Only ......................................... 1 .OO pint
Complete System
.................................... 2.25 pints
57.5 L
0.50 L
1.25 L
Tire Pressures, Sizes. .................................. See Tire-Loading Information label on driver's door.
Wheel Nut Torque .................................... 100 pound-feet (140 Nem)
NOTE: All capacities are approximate. When adding, be sure
to fill to the appropriate level, as recommended in this manual.
25 I

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Fluids & Lubricants
ITEM APPLICATION
Antifreeze Coolant ................. Year-Round Antifreeze for
(Ethylene Glycol Base) Coolant Mixtures
................
Chassis Lubricant ................. General Chassis Lube, etc. ..........
(Grease Gun Insert)
GM PART NUMBER
Delco Supreme ll@ Brake Fluid ...... Brake System and
Clutch Master Cylinder
...........
DEXRON %E Automatic ........... Automatic Transaxle ...............
Transmission Fluid
Synchromesh Transmission Fluid
..... Manual Transaxle .................
GM Hydraulic Fluid ............... Clutch Master Cylinder .............
Engine Oil ....................... Engine Lubrication ................
GM Engine Oil Supplement ......... See your dealer for advice ...........
(E.O.S.)
Engine Oil ..................... Hood, Trunk and Door Hinges
Power Steering Fluid
............... Power Steering System. .............
Windshield Washer Solvent .......... Windshield Washer Fluid
Dielectric Silicone Grease
........... Weatherstrips .....................
Spray-A-Squeak Silicone Lubricant ... General Purpose Silicone Lubricant,
Weatherstrips.
..................
1052753
1052497
SIZE
1 gal.
14 02.
1052535 16 oz.
105 1855 32 02.
12345881 1 gal.
12345349 32 oz.
12345347 16 oz.
See the
Index under Engine Oil.
1052367 16 oz.
1050017
1052884
12345579 (3.8
L)
(397 g)
(0.5 L)
(1.0 L)
(3.8 L)
(1 .o L)
(0.5 L)
(0.5 L)
32 02. (1 .O L)
16 oz. (0.5 L)
1 oz. (0.028 kg)
1052276 (aerosol) 4.5 oz. (127 g)
1052277
12 oz. (0.35 L)
252

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section A: Scheduled Maintenance Services (cont.)
Explanation of Scheduled Maintenance Services
Below are explanations of the services listed in Schedule I
and Schedule II.
The proper fluids and lubricants to use are listed in
Section
D. Make sure whoever services your vehicle uses
ITEM
NO. SERVICE
1
2 Engine Oil and Filter Change-Always use SG
Energy Conserving
11 oils of proper viscosity. The
“SG’ designation may be shown alone or in
combination with others, such as “SG/CC,”
“SG/CD” or “SF,
SG, CC,” etc. To determine the
preferred viscosity
for your vehicle’s engine (e.g.,
SAE 5W-30 or SAE 10W-30), see the Index under
Engine Oil.
Chassis Lubrication-Lubricate the transaxle shift
linkage, parking brake cable guides, underbody
contact points and linkage. Lubricate the front and
rear suspension and steering linkage.
Emission Control
Service.
these. All parts should be replaced and all necessary repairs
done before you or anyone else drives the vehicle.
Note: To determine your engine’s displacement and code,
see the Index under Engine Identification.
ITEM
NO.
3
SERVICE
Tire and Wheel Inspection and Rotation-For
proper wear and maximum tire life, rotate your
tires following the instructions
in this manual. See
the Index under Eres, Inspection & Rotation.
Check the tires for uneven wear or damage. If you
see irregular or premature wear, check the wheel
alignment. Check for damaged wheels also.

Downloaded from www.Manualslib.com manuals search engine CHECK
OR SERVICE WHAT TO DO
Interlock-BTSI (Automatic Transaxle
Steering Column Lock When
you are doing this check, the vehicle could move suddenly. If
it does, you or others
could be injured. Follow the steps below.
I
1. Before you start, be sure you have enough room around the vehicle. It should be parked on h
2. Firmly apply the parking brake (see the Ida under Parking Brake if necessary).
NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.
level surface.
3. With
the engine off, turn the key to the RUN position, but don’t start the engine. Without
applying the regular brake, try to move the shift lever
out of P (Park) with normal effort. If
the shift lever moves
out of P (Park), your vehicle’s BTSI needs service.
While parked, and with the parking brake set, try to turn the key
to Luck in each shift lever
position.
With an automatic transaxle, the key should turn to Lock only when the shift lever is in
P (Park).
With a manual transaxle, the key should turn to Lock only when the shift lever is in
R (Reverse).
On vehicles with a key release lever, try to turn the key to Lock without pressing the lever. The
key should
turn to Lock only with the key lever depressed. On all vehicles, the key should come
out only in
Lock.
273

Downloaded from www.Manualslib.com manuals search engine Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall).
You should let your GM dealer’s service department or other qualified service center do these jobs. Make sure any necessary
repairs are completed at once.
INSPECTION
I OR SERVICE
Steering, Suspension
and Front-Wheel-Drive
Axle Boot and Seal
1 Inspection
Exhaust System
Inspection
Throttle Linkage
Inspection
WHAT SHOULD BE DONE
Inspect the front and rear suspension and steering system for \
damaged, loose or missing parts,
signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper
hookup, binding, leaks, cracks, chafing, etc. Clean and then in\
spect the drive axle boot seals for
damage, tears or leakage. Replace seals
if necessary.
Inspect the complete exhaust system. Inspect the body near
the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See the
Index under Engine Exhaust.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts
as needed.
Inspect the complete system. Inspect brake lines and hoses for \
proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for \
surface condition. Also
inspect drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often
if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which \
may need to be
serviced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with the brake system. See the
Index under Brake System Warning Light. If your anti-lock brake
system warning light stays on, comes on or flashes, something may be wrong with the anti-lock
brake system. See the
Index under Anti-Lock Brake System Warning Light.
275 . .

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section D: Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Brake System
Hydraulic Clutch System
Parking Brake Guides
Power Steering System
Manual Transaxle
~~
Automatic Transaxle
FWID/WBRICANT
GM Goodwrench Motor Oil or equivalent for API service SG Energy Conserving II oils of the
proper viscosity. The “SG” designation may be shown alone or in combination with others, such
as “SG/CC,” “SG/CD,” or “SF, SG, CC,” etc. To determine the preferred viscosity for your
vehicle’s engine, see the
Index under Engine Oil.
A 50/50 mixture of water (preferably distilled) and good quality ethylene glycol \
base antifreeze
(GM
Part No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to GM Specification 1825M.
Delco Supreme
ll@ Brake Fluid (GM Part No. 1052535) or equivalent DOT-3 Brake Fluid.
Hydraulic Clutch Fluid (GM
Part No. 12345347) or equivalent.
Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB
or
GM Part No. 1052497 or equivalent.
GM Hydraulic Power Steering Fluid (GM
Part No. 1052884) or equivalent.
Synchromesh Transmission Fluid (GM
Part No. 12345349) or equivalent.
DEXRON@-IIE Automatic Transmission Fluid (GM
Part No. 12345881).
276

Downloaded from www.Manualslib.com manuals search engine Index
Adding Brake Fluid
............ .222. 252
Electrical Equipment
.......... 247
Engine Coolant
...... .217. 250. 252
Engine Oil
......... .206. 250. 252
Hydraulic Clutch Fluid
.... .2l5. 252
Power Steering Fluid
. .220. 251. 252
Transaxle Fluid Autornatic
........ .213. 250. 252
Manual
.......... .2l5. 250. 252
Windshield Washer Fluid
....... 220
Air Cleaner Filter
......... .209. 256
Air Conditioner
................ 107
Alcohol. Driving Under the Influence of
.................. 129
Alcohol in Gasoline
............. 198
Aluminum Wheels
Cleaning
.................... 243
Removing
................... 186
Antenna
...................... 122
Antifreeze
............ .216. 250. 252
Anti-Lock Brake System
......... 134
Warning Light
................ 101
Appearance Care
............... 236
Ashtrays and Lighter
............. 87
Audio Systems .................. 111
AM/FM Stereo Radio
.......... 112
AM/FM Stereo Radio with
Cassette Player
.............. 113
AM/FM Stereo Radio with Compact
Disc Player
................. 116
Care
of Audio Systems ......... 121
Radio Reception. Understanding
. . 121
Setting the Clock
.............. 111
Automatic Door Locks
........... 50
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle
Adding Fluid
........ .213, 250, 252
Brake-Transaxle Shift Interlock
... 61
Checking Fluid
............... 211
Shifting
...................... 60
Starting the Engine ............. 56
Battery ...................... 223
Jump Starting
................ 164
Battery Warning
........... .167. 223
Battery Warning Light
........... 100 Blizzard. Caught
In a
............ 159
Block Heater. Engine
........ .59. 208
Blowout. Tire
.................. 184
Brake Adjustment
.................. 137
Fluid
.................. .221. 252
Master Cylinder
.............. 221
Parking
...................... 66
Pedal Travel
................. 136
Rear
....................... -136
Warning Light ................ 100
Wear Indicators-Front Brakes ... 135
Brake System Warning Light
...... 100
Brake-Transaxle Shift
Interlock
..................... 61
Brakes. Anti-Lock
.............. 134
Braking
....................... 132
Braking In Emergencies
.......... 137
Braking Technique
.............. 132
Break-In. New Vehicle
Normal Driving ............... 54
Buckling Up (see
Safety Belts)
Bulb Replacement
Headlight
.............. .224. 253
Taillight
............... .225. 253
295