cooling CHEVROLET CAVALIER 1995 3.G User Guide

Downloaded from www.Manualslib.com manuals search engine I 1
Under Hood Fuse Block
Fuse
AIC
ABS
ABS
BATT 1
BATT 2
BLO
COOLING FAN
GEN
IGN
PCM
Circuitry
A/C Compressor (2.3L Engine)
Anti-Lock Brake System
Electronic Variable Orifice Steering,
Anti-Lock Brake System
Power ACC/Stop
Lamp Circuits
Lighting Circuits
Heater/ A/C Blower
Engine Cooling Fan
Generator-Voltage Sense
Ignition Switch Circuits
Powertrain Control Module
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker.
An electrical overload will cause the lamps to go on and
off, or
in some cases to remain off. If this happens, have
your headlamp system checked right away.
Windshield Wipers
The windshield wiper motor is protected by a circuit
breaker and a fuse.
If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electrical problem, have
it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker
opens and closes,
protecting the circuit
until the problem is fixed.

Downloaded from www.Manualslib.com manuals search engine 4.0 quarts 3.80 L
Capacities and Specifications
Enginecrankcase ...........................................
Automatic Transaxle
When chcwging$lte& more oil! rnuy be needed.
Pan Removal and Replacement ................................
When draining or replacing torque convertec 1nore.fluid may be needed.
Complete Drain and Refill ....................................
After Complete Overhaul .....................................
Manual Transaxle
Cooling System
2.2L ...................................................... 10.3 quarts 9.8 L
2.3L
...................................................... 10.7 quarts 10.1 L
Refrigerant (R-l34a), Air Conditioning ......................... See refrigerant charge label under hood.
Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, he sure the
proper refrigerant is used. IJ’you ’re not sure, ask your Chevrolet dealer:
For additionul information, see your “Warrunty and
Owner Assistunce Infixmution, ” booklet.
FuelTank ...............................................
Power Steering
PumpOnly ................................................ 1 .OO pint 0.47 L
Complete System ........................................... 1.14 pints 0.54 L
Tire Pressures, Sizes
.......................................... See Tire-Loading Information label
on driver’s door.
WheelNutTorque ........................................... 100 Ib-ft
4.0 quarts
6.9 quarts
2.0 quarts
15.2 gallons
3.80 L
6.60 L
I .90 L
57.5 L
140 N.m
NOTE: All capacities are approximate. When adding, be sure to fill to the appropriate level, as reconmended in this
manual.
6-55

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Schedule I Definition
Follow Maintenance Schedule I if any one of these is
true for your vehicle:
0 Most trips are less than 5 to 10 miles (8 to 16 km).
This
is particularly important when outside
temperatures are below freezing.
0 Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
0 You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer”
in the Index.)
Schedule
I should also be followed if the vehicle is used
for delivery service, police, taxi, or other commercial
application.
Schedule I Intervals
Every 3,000 Miles (5 000’km) or 3 Months,
Whichever Occurs First
Engine Oil and Filter Change
Schedule I Intervals
Every 6,000 Miles (10 000 km) or 6 months,
Whichever Occurs First
Chassis Lubrication
At 6,000 Miles (10 000 km) - Then Every
12,000 Miles (25 000 km)
Tire Rotation
Every 15,000 Miles (25 000 km)
Air Cleaner Filter Inspection, if driving in dusty conditions
Every 30,000 Miles (50 000 km)
Air Cleaner Filter Replacement
Spark Plug Wire Inspection (except 2.3L Code D engine)
Fuel Tank, Cap and Lines Inspection
Exhaust Gas Recirculation (EGR) System Inspection
Engine Accessory Drive Belt Inspection (or every
Cooling System Service (or every 24 months,
(2.2L Code 4 engine only)
24 months, whichever occurs first)
whichever occurs first)
Every 50,000 Miles (83 000 km)
Every
100,000 Miles (166 000 km)
Automatic Transaxle Service (severe conditions only)
Spark Plug Replacement
7-4

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Follow Schedule I1 only if none of the conditions from
Schedule
I is true.
Every 7,500 Miles (12 500 km)
whichever occurs first)
occurs first)
Engine
Oil and Filter Change (or every 12 months,
Chassis Lubrication (or
every 12 months, whichever
At 7,500 Miles (12 500 km) - Then Every
15,000 Miles (25 000 km)
Every
30,000 Miles (50 000 km)
Tire Rotation
Engine Accessory Drive Belt Inspection
(or every
Cooling System Service
(or every 24 months,
Spark Plug Wire Inspection (except 2.3L Code
D engine)
Exhaust Gas Recirculation
(EGR) System Inspection
(2.2L Code 4 Engine Only)
Air Cleaner Filter Replacement
Fuel Tank, Cap and Lines Inspection
Every 50,000 Miles (83 000 km)
Automatic Transaxle Service (severe conditions only)
Every 100,000 Miles (166 000 km)
Spark Plug Replacement
24 months,
whichever occurs first)
whichever occurs first)

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate the suspension, steering linkage
and
the transaxle shift linkage (or every
6 months, whichever occurs first).
[7 Inspect engine accessory drive belt (or
every
24 months, whichever occurs first).
0 Drain, flush and refill cooling system (or
every 24 months, whichever occurs first).
See “Engine Coolant”
in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
0 Inspect spark plug wires (except 2.3L Code
An Emission Control Service.
An Ernission Control Service.
D engine). An Emission Control Service.
0 Replace air cleaner filter. Replace filter
more often under dusty conditions.
An Emission Control Service.
0 Inspect Exhaust Gas Recirculation (EGR)
system (2.2L Code
4 engine only).
An Emission Control Servicu. -t-
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information.
An Emission Control Service.
DATE SERVICED BY ACTUAL MILEAGE
7-11

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule I 1
57,000 Miles (95 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate the suspension, steering linkage
and
the transaxle shift linkage (or every
6 months, whichever occurs first).
0 Inspect engine accessory drive belt (or
every
24 months, whichever occurs first).
0 Drain, flush and refill cooling system (or
every
24 months, whichever occurs first).
See “Engine Coolant”
in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emissiorr Control Service.
An E~nission Control Service.
(Continued)
7-17

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate the suspension, steering linkage
and the transaxle shift linkage (or every
6 months, whichever occurs first).
every
24 months, whichever occurs first).
An Enzission Control Service.
0 Drain, flush and refill cooling system (or
every
24 months, whichever occurs first).
See “Engine Coolant’’ in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
0 Inspect engine accessory drive belt (or
0 Inspect spark plug wires (except 2.3L Code
D engine). An Emissiou Control Setvice.
0 Replace air cleaner filter. Replace filter
more often under dusty conditions.
An Emission Control Ser\?ice.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts
as needed.
An Emissiorz Control Serviw.
7-23

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I1
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
Lubricate the suspension, steering linkage
and the transaxle shift linkage (or every
12 months, whichever occurs first).
Inspect engine accessory drive belt (or
every 24 months, whichever occurs first).
fl Drain, flush and refill cooling system (or
every
24 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
0 Inspect spark plug wires (except 2.3L Code
An Emission Control Service.
D engine). An Emission Control Service.
Replace air cleaner filter. An Emission Control
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
Service.
An Emission Control Service.
0 Inspect Exhaust Gas Recirculation (EGR)
system
(2.2L Code 4 engine only).
An Emission Control Service.
I I I
7-29

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I1
0 Drain, flush and refill cooling system (or
every
24 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
0 Inspect spark plug wires (except 2.3L Code
0 Replace air cleaner filter. An Emission Control
An Emission Control Service.
D engine). An Emission Control Service.
Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect
fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. I
0 Inspect Exhaust Gas Recirculation (EGR)
system
(2.2L Code 4 engine only).
An Emission Control Service.
I DATE I ACTUAL MILEAGE ISERVICED BYI
7-33

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule I1 I
82,500 Miles (137 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
I7 Lubricate the suspension, steering linkage
and the transaxle shift linkage (or every
12 months, whichever occurs first).
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
r 1 I
DATE SERVICED BY ACTUAL MILEAGE
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate the suspension, steering linkage
and the transaxle shift linkage
(or every
12 months, whichever occurs first).
0 Inspect engine accessory drive belt (or
every
24 months, whichever occurs first).
0 Drain, flush and refill cooling system (or
every
24 months, whichever occurs first).
See “Engine Coolant” in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
An
Emission Contr-ul Service.
(Continued)
7-35