maintenance CHEVROLET CAVALIER 1997 3.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Long TriplHighway Maintenance Schedule 1
67,500 Miles (112 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote +.)
I I I 1
DATE
SERVICED BY: ACTUAL MILEAGE
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. (See footnote
+.) (Also see footnote ++.)
I DATE I ACTUAL MILEAGE ISERYICED By:J
7-36

Downloaded from www.Manualslib.com manuals search engine Long TriplHighway Maintenance Schedule I
90,000 Miles (150 000 km) (Continued)
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)
0 Inspect Exhaust Gas Recirculation (EGR)
system
(2.2L Code 4 engine only).
[7 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. (See footnote
+.) (Also see footnote ++.)
An Emission Control Service.
DATE
SERVICED BY ACTUAL MILEAGE
7-38

Downloaded from www.Manualslib.com manuals search engine Long Trip/Highway Maintenance Schedmr:
97,500 Miles (162 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emissiolg. Control Service.
0 Lubricate chassis components (or every
12 months, whichever occurs first).
(See footnote
#.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
I DATE I ACTUALMILEAGE ISERVICED BY:I
100,000 Miles (166 000 km)
0 Inspect spark plug wires (except 2.4L Code
0 Replace spark plugs.
T engine). An Emission Control Service.
An Emission Control Service.
0 Change automatic transaxle fluid and filter
if the vehicle is mainly driven under one or
more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32 O C) or higher.
(Continued)
7-39

Downloaded from www.Manualslib.com manuals search engine bung Trip/Highway Maintenance Schedule I
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, the
fluid andfilter do not require changing.
Manual transaxle fluid doesn’t
require change.
I I I 1
DATE SERVICED BY: ACTUAL MILEAGE
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test the
cooling system and pressure cap.
An Emission Control Service.
I I I 1
DATE
SERVICED BY ACTUAL MILEAGE

Downloaded from www.Manualslib.com manuals search engine At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts.
If you see anything that might
keep a safety belt system from doing its
job, have it
repaired. Have any
torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers, and
have them repaired
or replaced. (The air bag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear
worn or damaged or that streak or
miss areas
of the windshield. Also see “Wiper Blades,
Cleaning” in the Index.
Manual Transaxle Check
Check the transaxle fluid level; add if needed. See
“Manual Transaxle” in the Index. Check for leaks. A
fluid loss may indicate a problem. Have the system
inspected and repair if needed.
Automatic Transaxle Check
(Except
2.4L Code T Engine)
Check the transaxle fluid level; add if needed. See
“Automatic Transaxle” in the Index. A fluid loss
may indicate a problem. Check the system and repair
if needed.
Automatic Transaxle Inspection
(2.4L Code T Engine Only)
If you have the optional 2.4L Code T engine (see
“Engine Identification” in the Index) and an automatic
transaxle,
it is not necessary to check the transaxle fluid
level.
A transaxle fluid leak is the only reason for fluid
loss. Check for leaks. If a leak occurs, take the vehicle to
your Chevrolet dealership Service Department and have
it repaired as soon as possible. You may also have your
fluid checked by your dealer
or service center when you
have your engine oil changed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
“Hydraulic Clutch Fluid” in the Index.
A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.

Downloaded from www.Manualslib.com manuals search engine Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed at least twice a year (for instance, each
spring and fall).
You should let your GM dealer’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a
GM service manual. See “Service and Owner
Publications” in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs
of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive axle boot seals for damage, tears or leakage. Replace
seals if necessary.
I
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing
or out-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust’’
in the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing parts. Replace parts as
needed. Replace any cables that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.

Downloaded from www.Manualslib.com manuals search engine ke System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving habits
or conditions result in frequent braking.
CalipedKnuckle Maintenance Inspection
If you operate your vehicle in a highly corrosive
environment, as indicated by the shaded areas
on
the map following this text, your vehicle may require
additional brake service. Refer to the appropriate
GM Service Bulletin for the proper caliper inspection
procedure. As necessary, caliper pins and knuckle brake
pad abutments should be lubricated at every other tire
rotation. Also, see your
GM dealer’s service department
or qualified service center for additional information.
7-47

Downloaded from www.Manualslib.com manuals search engine Part E: Maintenance Record
After the scheduled services are performed, record the
date, odometer reading and who performed the service
in the boxes provided after the maintenance interval. Any additional information
from “Owner Checks and
Services” or “Periodic Maintenance” can be added
on
the following record pages. Also, you should retain all
maintenance receipts. Your owner information portfolio
is a convenient place to store them.
Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENANCE PERFORMED
Maintenance Record

Downloaded from www.Manualslib.com manuals search engine Maintenance Record
ODOMETER
DATE READING SERVICED
BY MAINTENA - PERFORN D ~~ -
7-51

Downloaded from www.Manualslib.com manuals search engine Maintenance Record
JNTENANCE PERFORMED