CHEVROLET CAVALIER 1999 3.G Owners Manual

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6-63 2.2L Engine Specifications
VIN Engine Code 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 115 @ 5,000 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .
2.4L Engine Specifications
VIN Engine Code T. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 150 @ 5,600 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
See the refrigerant charge label under the hood for
information regarding refrigerant capacity.
Normal Maintenance
Replacement Parts
Air Cleaner Filter
2.2L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Filter
2.2L AC Type PF
-47 . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type PF
-44 . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs
2.2L AC Type 41
-928 . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm) . . . . . . . . . . . . . . . . . . . .
2.4L AC Type 41
-942 . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm) . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade (Shepherd's Hook Type)
Left Side 22 inches (56 cm). . . . . . . . . . . . . . . . . . . . .
Right Side 17 inches (43 cm). . . . . . . . . . . . . . . . . . . .

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6-64 Vehicle Dimensions
Length
All Models 180.3 inches (458.0 cm). . . . . . . . . . . . . .
Width
All Models 75.4 inches (191.5 cm). . . . . . . . . . . . . . .
Height
Coupe 53.2 inches (135.1 cm). . . . . . . . . . . . . . . . . . .
Sedan 54.9 inches (139.4 cm). . . . . . . . . . . . . . . . . . .
Convertible 53.9 inches (136.9 cm). . . . . . . . . . . . . . . Wheelbase
All Models 104.1 inches (264.4 cm). . . . . . . . . . . . . .
Front Tread
All Models 57.6 inches (146.3 cm). . . . . . . . . . . . . . .
Rear Tread
All Models 56.8 inches (144.3 cm). . . . . . . . . . . . . . .

7-
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7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-7 Short Trip/City Scheduled Maintenance
7
-21 Long Trip/Highway Scheduled Maintenance7
-30 Part B: Owner Checks and Services
7
-35 Part C: Periodic Maintenance Inspections
7
-37 Part D: Recommended Fluids and Lubricants
7
-39 Part E: Maintenance Record

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7-2
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet, or your dealer
for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.

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7-3 How This Section is Organized
This maintenance schedule is divided into five parts:
ªPart A: Scheduled Maintenance Servicesº shows
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information. See ªService and Owner Publicationsº in
the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains what
you can easily do to help keep your vehicle in
good condition.
ªPart C: Periodic Maintenance Inspectionsº
explains important inspections that your dealer's service
department or another qualified service center
should perform.
ªPart D: Recommended Fluids and Lubricantsº
lists some recommended products to help keep your
vehicle properly maintained. These products, or their
equivalents, should be used whether you do the work
yourself or have it done.
ªPart E: Maintenance Recordº provides a place
for you to record the maintenance performed on your
vehicle. Whenever any maintenance is performed, be
sure to write it down in this part. This will help you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed to qualify your vehicle for
warranty repairs.

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7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives
the vehicle.
These schedules are for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Tire
-Loading Information label. See ªLoading Your
Vehicleº in the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow:

Scheduled Maintenance
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7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

Most trips are through dusty areas.

You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See ªTowing a Trailerº in the Index.)

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Chassis Lubrication
(or 6 months, whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.

Scheduled Maintenance
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7-6
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance is true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Tire Rotation.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
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7-7
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.
Footnotes

The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.# Lubricate the suspension, steering linkage and the
transaxle shift linkage.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under ªPeriodic
Maintenance Inspectionsº in Part C of this schedule.
++ If you drive in a highly corrosive environment, your
brake calipers may require additional inspection and
service, at every other tire rotation. See ªCaliper/Knuckle
Maintenance Inspectionº under ªPeriodic Maintenance
Inspectionsº in Part C of this schedule.

Short Trip/City Scheduled Maintenance
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7-8
3,000 Miles (5 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
6,000 Miles (10 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 6 months, whichever occurs first).
(See footnote #.)

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
9,000 Miles (15 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
12,000 Miles (20 000 km)

Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.

Lubricate chassis components (or every 6 months, whichever occurs first).
(See footnote #.)
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