tow CHEVROLET CAVALIER 2003 3.G Workshop Manual

50,000 Miles (83 000 km)
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the ¯uid and ®lter do not require changing.
Manual transaxle ¯uid doesn't require change.
52,500 Miles (87 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-53for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-53for proper rotation pattern and additional
information.(See footnote +.) (Also see footnote ++.)
qReplace engine air cleaner ®lter. SeeEngine
Air Cleaner/Filter on page 5-18for more information.An Emission Control Service.
67,500 Miles (112 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-53for proper rotation pattern and additional
information.(See footnote +.)
6-16

100,000 Miles (166 000 km)
qReplace spark plugs.An Emission Control Service.
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, the ¯uid and ®lter do not require changing.
Manual transaxle ¯uid doesn't require change.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-22for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-18

Overseas ± Customer Assistance
Please contact the local General Motors Business Unit.
Mexico, Central America and
Caribbean Islands/Countries (Except
Puerto Rico and U.S. Virgin Islands) ±
Customer Assistance
General Motors de Mexico, S. de R.L. de C.V.
Customer Assistance Center
Paseo de la Reforma # 2740
Col. Lomas de Bezares
C.P. 11910, Mexico, D.F.
01-800-508-0000
Long Distance: 011-52-53 29 0 800
GM Mobility Program for Persons
with Disabilities
This program, available to
quali®ed applicants, can
reimburse you up to
$1,000 toward aftermarket
driver or passenger
adaptive equipment you
may require for your
vehicle (hand controls,
wheelchair/scooter
lifts, etc.).
This program can also provide you with free resource
information, such as area driver assessment centers and
mobility equipment installers. The program is available
for a limited period of time from the date of vehicle
purchase/lease. See your dealer for more details or call
the GM Mobility Assistance Center at 1-800-323-9935.
Text telephone (TTY) users, call 1-800-833-9935.
GM of Canada also has a Mobility Program. Call
1-800-GM-DRIVE (463-7483) for details. All TTY users
call 1-800-263-3830.
7-5

Roadside Assistance Program
To enhance Chevrolet's strong commitment to customer
satisfaction, Chevrolet is excited to announce the
establishment of the Chevrolet Roadside Assistance
Center. As the owner of a 2003 Chevrolet, membership
in Roadside Assistance is free.
Roadside Assistance is available 24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(243-8872). This toll-free number will provide you
over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to a
nationwide network of dealer recommended service
providers. Roadside membership is free; however some
services may incur costs.
Roadside offers two levels of service to the customer,
Basic CareandCourtesy Care:
RoadsideBasic Careprovides:
·Toll-free number, 1-800-CHEV-USA (243-8872),
text telephone (TTY) users, call 1-888-889-2438
·Free towing for warranty repairs
·Basic over-the-phone technical advice
·Available dealer services at reasonable costs (i.e.,
wrecker services, locksmith/key service, glass
repair, etc.)Roadside
Courtesy Careprovides:
·RoadsideBasic Careservices (as outlined
previously)
Plus:
·FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
·FREE Locksmith/Key Service (when keys are lost
on the road or locked inside)
·FREE Flat Tire Service (spare installed on the road)
·FREE Jump Start (at home or on the road)
·FREE Fuel Delivery ($5 of fuel delivered on
the road)
Chevrolet offers Courtesy Transportation for customers
needing warranty service. Courtesy Transportation
will be offered in conjunction with the coverage provided
by the Bumper-to-Bumper New Vehicle Limited
Warranty to eligible purchasers of 2003 Chevrolet
passenger cars and light duty trucks. (See your selling
dealer for details.)
Courtesy Careis available to retail and retail lease
customers operating 2003 and newer Chevrolet vehicles
for a period of 3 years/36,000 miles (60 000 km),
whichever occurs ®rst. All
Courtesy Careservices must
be pre-arranged by Chevrolet Roadside or dealer
service management.
7-6

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-10

Customer Assistance Information........................ 7-7
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone
(TTY) Users.............................................. 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-10
Reporting Safety Defects to the Canadian
Government............................................7-10
Reporting Safety Defects to the United
States Government.................................... 7-9
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-10
D
Daytime Running Lamps..................................3-13
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-18
Dinghy Towing................................................4-31
Disarming the System.....................................2-15
Doing Your Own Service Work........................... 5-3
Dolly Towing..................................................4-31
Door............................................................... 2-7
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8
Rear Door Security Locks............................... 2-9Door (cont.)
Driver............................................................1-14
Position, Safety Belt.....................................1-14
Driving on Grades...........................................4-39
Driving on Snow or Ice....................................4-25
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-37
Driving..........................................................4-15
At Night.....................................................4-15
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24E
Easy Entry Seat............................................... 1-7
Electrical System............................................5-80
Add-On Equipment......................................5-80
Fuses and Circuit Breakers...........................5-81
Headlamp Wiring.........................................5-81
Power Windows and Other Power Options......5-81
Windshield Wiper Fuses...............................5-81
Emergency Trunk Release Handle.....................2-12
4

Emissions Inspection and Maintenance
Programs...................................................3-32
Engine Compartment Fuse Block......................5-84
Engine Coolant Level Check.............................6-19
Engine Cooling When Trailer Towing..................4-40
Engine Oil Additives........................................5-17
Engine Oil Level Check...................................6-19
Engine..........................................................5-18
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-39
Check and Service Engine Soon Light............3-30
Compartment Overview................................5-12
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-29
Coolant......................................................5-22
Cooling System Inspection............................6-23
Exhaust.....................................................2-30
Oil .............................................................5-14
Overheating................................................5-25
Starting......................................................2-19
Enhanced Traction System (ETS)........................ 4-8
Active Light................................................3-29
Warning Light.............................................3-28
Entry Lighting.................................................3-15
Express-Down Window....................................2-14
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-12F
Filter.............................................................5-18
Engine Air Cleaner......................................5-18
Finding a PTY Station
(RDS and XMŸ).........................3-43, 3-53, 3-67
Finding a Station....................3-37, 3-41, 3-51, 3-65
Finish Care....................................................5-75
Finish Damage...............................................5-77
Five-Speed....................................................2-25
Fixed Mast Antenna........................................3-78
Flash-to-Pass................................................... 3-6
Flat Tire, Changing.........................................5-61
Flat Tire........................................................5-60
Fluid.............................................................5-20
Automatic Transaxle.....................................5-20
Manual Transaxle........................................5-20
Power Steering...........................................5-33
Windshield Washer......................................5-34
FM Stereo.....................................................3-76
Fog Lamps....................................................3-14
Folding the Seatback........................................ 1-8
Following Distance..........................................4-38
Forward Gears...............................................2-24
Front Reading Lamps......................................3-15
Fuel............................................................... 5-4
Additives...................................................... 5-5
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
5

Maintenance Schedule (cont.)
Part E - Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Throttle System Inspection............................6-23
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-40
Making Turns.................................................4-38
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Manual Transaxle Check..................................6-20
Manual Transaxle............................................2-19
Fluid..........................................................5-20
Operation...................................................2-25
Manual Windows............................................2-14
Map Lamps....................................................3-15
Matching Transmitter(s) to Your Vehicle............... 2-6
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors..........................................................2-32
Manual Rearview Mirror................................2-32
Outside Breakaway Mirror.............................2-33Mirrors (cont.)
Outside Convex Mirror.................................2-33
Outside Power Mirrors..................................2-32
Outside Remote Control Mirror......................2-32
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts............5-86
O
Odometer......................................................3-23
Off-Road Recovery..........................................4-12
Oil ................................................................5-14
Engine.......................................................5-14
Pressure Light.............................................3-33
Older Children, Restraints................................1-29
Online Owner Center........................................ 7-3
OnStar
žPersonal Calling.................................2-35
OnStaržServices............................................2-34
OnStaržSystem.............................................2-34
OnStaržVirtual Advisor....................................2-35
Opening a Rear Door When the Security
Lock is On................................................... 2-9
9

R
Radio Data System (RDS)...............3-39, 3-49, 3-63
Radio Messages.....................3-39, 3-44, 3-54, 3-68
Radio Personalization........................................ 2-5
Radios..........................................................3-36
AM-FM Radio.............................................3-37
Care of Your Cassette Tape Player................3-77
Care of Your CD Player...............................3-78
Care of Your CDs........................................3-78
Personal Choice Radio Controls....................3-75
Radio with Cassette and CD.........................3-63
Radio with CD....................................3-39, 3-49
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-36
Theft-Deterrent............................................3-76
Understanding Reception..............................3-76
RDS Messages..............................3-43, 3-53, 3-67
Rear Door Security Locks.................................. 2-9
Rear Safety Belt Comfort Guides......................1-26
Rear Seat Operation......................................... 1-8
Rear Seat Passengers, Safety Belts..................1-23
Rear Window Defogger....................................3-19
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-4
Recreational Vehicle Towing.............................4-30Remote Keyless Entry System, Operation............ 2-4
Remote Keyless Entry System............................ 2-3
Remote Trunk Release Lockout........................2-11
Remote Trunk Release....................................2-11
Removing the Flat Tire and Installing the
Spare Tire..................................................5-64
Removing the Spare Tire and Tools...................5-62
Replacement Bulbs.........................................5-49
Replacing Brake System Parts..........................5-38
Replacing Restraint System Parts
After a Crash..............................................1-59
Reporting Safety Defects.................................7-10
Canadian Government..................................7-10
General Motors...........................................7-10
United States Government.............................. 7-9
Restraint System Check...................................6-19
Checking Your Restraint Systems...................1-58
Replacing Restraint System Parts
After a Crash..........................................1-59
Restraint Systems...........................................1-58
Checking....................................................1-58
Replacing Parts...........................................1-59
Resynchronization............................................. 2-7
Retained Accessory Power (RAP)......................2-19
Right Front Passenger Position, Safety Belts......1-23
Roadside......................................................... 7-6
Assistance Program....................................... 7-6
Running Your Engine While You Are Parked.......2-31
11

To Use the Engine Coolant Heater....................2-21
Top Strap Anchor Location...............................1-40
Top Strap......................................................1-39
Torque Lock...................................................2-28
Total Weight on Your Vehicle's Tires..................4-36
Towing..........................................................4-30
Recreational Vehicle.....................................4-30
Towing a Trailer..................................4-34, 4-40
Your Vehicle...............................................4-30
Traction.........................................................3-29
Enhanced Traction System (ETS)
Active Light.............................................3-29
Enhanced Traction System (ETS)
Warning Light..........................................3-28
Enhanced Traction System (ETS).................... 4-8
Trailer Brakes.................................................4-37
Transaxle Operation, Automatic.........................2-22
Transaxle Operation, Manual............................2-25
Transaxle.......................................................5-20
Fluid, Automatic...........................................5-20
Fluid, Manual..............................................5-20
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-10Transmission..................................................3-26
Up-Shift Light..............................................3-26
Transportation Options...................................... 7-8
Trap-Resistant Trunk Kit...................................2-12
Trip Odometer................................................3-23
Trunk............................................................2-10
Turn and Lane-Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-5
Turn Signals When Towing a Trailer..................4-38
U
Underbody Flushing Service.............................6-22
Understanding Radio Reception........................3-76
Uniform Tire Quality Grading............................5-56
United States ± Customer Assistance.................. 7-4
Up-Shift Light.................................................3-26
Used Replacement Wheels..............................5-58
Using a MP3 Disc...........................................3-59
Using Cleaner on Fabric..................................5-72
Using the Rear Door Security Lock..................... 2-9
14